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Zinc Deposition

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lightbulbAbout this topic
Zinc deposition refers to the process of depositing zinc onto a substrate, often through electrochemical or chemical methods, to enhance properties such as corrosion resistance, conductivity, or catalytic activity. This technique is widely used in various industrial applications, including electronics, coatings, and materials science.
lightbulbAbout this topic
Zinc deposition refers to the process of depositing zinc onto a substrate, often through electrochemical or chemical methods, to enhance properties such as corrosion resistance, conductivity, or catalytic activity. This technique is widely used in various industrial applications, including electronics, coatings, and materials science.

Key research themes

1. How do precursor solution properties and deposition parameters influence zinc oxide thin film morphology and growth kinetics in spray and vapor deposition methods?

This research theme investigates the relationship between chemical and physical characteristics of zinc precursor solutions and the process parameters (e.g., temperature, flow rate, solution type) on the structural, morphological, and growth kinetics aspects of zinc oxide (ZnO) thin films using spray pyrolysis and aerosol assisted chemical vapor deposition (AACVD). Understanding these effects enables controlled synthesis of ZnO films with tailored microstructures for optoelectronic and sensing applications.

Key finding: This study established a clear linear correlation between the dissociation energy of three different zinc precursor solutions (zinc acetate, zinc chloride, zinc nitrate) and the activation energy of ZnO film growth rate via... Read more
Key finding: This work analyzed the effect of deposition parameters, specifically aerosol flow rate and substrate temperature, on the microstructure and growth kinetics of ZnO films grown by AACVD using zinc chloride precursor. It applied... Read more

2. What influences the nucleation mechanisms and resulting morphology of electrodeposited zinc coatings under varying electrochemical parameters?

This theme explores how electrodeposition parameters such as solution pH, temperature, current density, and nucleation mode (instantaneous versus progressive) govern the crystallographic texture, grain size, and morphology of zinc coatings on steel substrates. Understanding these interplays is vital for tailoring zinc electrodeposits with desired surface properties and corrosion resistance.

Key finding: Utilizing potentiostatic current-time transients and diffraction analysis, this research demonstrated that at acidic pH (pH 2) zinc electrodeposition is dominated by instantaneous nucleation resulting in smaller crystals with... Read more
Key finding: Through systematic electrodeposition with organic additives, this study achieved nanocrystalline zinc coatings with significantly improved corrosion resistance. The addition of organic compounds controlled grain size and... Read more

3. How can surface modifications and coatings be applied to achieve uniform zinc deposition and mitigate dendrite formation for improved aqueous zinc-ion battery performance?

Research in this theme targets overcoming the challenges of dendritic zinc growth in aqueous zinc-ion batteries by manipulating zinc nucleation behavior and surface wettability through coating strategies. Such modifications enhance battery cycle life and reduce internal resistance by promoting uniform zinc plating.

Key finding: By in situ chemical coating of zinc with a nanoscale Ag layer via a simple replacement reaction, this study demonstrated reduced zinc nucleation overpotential and enhanced electrochemical kinetics resulting in uniform Zn... Read more

All papers in Zinc Deposition

In our continual effort to develop a cost effective rechargeable Zn-air batteries, herewith, we demonstrated Zn anodes comprising of (i) 30 wt.% Zn: 3 wt.% bismuth oxide: 10 wt.% potassium sulfide (ZBK), (ii) 30 wt.% Zn: 3 wt.% bismuth... more
With bismuth oxide additive in zinc-air batteries anode, we have demonstrated a controlled dendrite formation at the anode surface by high current densities of 0.1 and 0.2 A/cm 2 during charging process. Cyclic voltammetry (CV) was... more
In our continual effort to develop a cost effective rechargeable Zn-air batteries, herewith, we demonstrated Zn anodes comprising of (i) 30 wt.% Zn: 3 wt.% bismuth oxide: 10 wt.% potassium sulfide (ZBK), (ii) 30 wt.% Zn: 3 wt.% bismuth... more
With bismuth oxide additive in zinc-air batteries anode, we have demonstrated a controlled dendrite formation at the anode surface by high current densities of 0.1 and 0.2 A/cm 2 during charging process. Cyclic voltammetry (CV) was... more
Investigation on a series of ABs-type metal hydride electrodes reveals significant improvement of cycle life in the presence of zincate electrolytes (0.5 M ZnO in 6 M KOH) for alloys without substituents such as Ce. For alloys containing... more
Critical current densities for the initiation of dendrite growth and powder formation in potentiostatic and galvanostatic deposition are determined. Induction times for dendritic growth formation in potentiostatic and galvanostatic... more
The chemical conversion of Ag 2 O films on Ag surfaces to AgI in aqueous iodide solutions has been studied electrochemically. Ag 2 O films were grown potentiostatically and then exposed to I − solutions. The chemical conversion process... more
Hydrogen evolution reaction has a complex role during zinc electrodeposition. • Current efficiency of zinc deposition is lowered by hydrogen evolution. • Rising hydrogen bubbles increase zinc limiting current density. • Current density... more
In this study, the electrodeposition-redox replacement (EDRR) method was studied for the recovery of minor concentrations of silver from dilute solutions. The parameter optimization was carried out with synthetic solutions similar to... more
The most critical disadvantages of the Zn-air flow battery system are corrosion of the zinc, which appears as a high self-discharge current density and a short cycle life due to the non-uniform, dendritic, zinc electrodeposition that can... more
Transient ionic mass-transfer rates during the anodic dissolution of an upward-facing horizontal zinc electrode in a 10 wt % ͑1.95 M͒ KOH aqueous electrolyte were monitored by holographic interferometry. The anode potential during zinc... more
liThe macromorphological features of electrodeposited zinc that result from hydrodynamic flow along a fiat plate electrode (fpe) and on a rotating disk electrode (rde) were investigated using an acidic chloride solution. Characteristics... more
Sustainability, environmental and safety concerns raised by the increasing demand of batteries are driving research towards post-lithium technologies. Rechargeable Zn batteries are strong candidates, but still not practically viable,... more
A short-term exposure of zinc (Zn) electrodes in polyethylene glycol (PEG) containing alkaline electrolytes at a temperature range of 45-65°C significantly reduces the corrosion rate of the Zn in the strong alkaline solutions. The... more
A cross-flow in microfluidics suppresses dendrite growth and electroconvection during electrodeposition.
A cross-flow in microfluidics suppresses dendrite growth and electroconvection during electrodeposition.
Flow-assisted zinc-nickel batteries offer an inexpensive and safe solution to grid-scale energy storage [1]. However, they remain prone to dendrite formation on charging, limiting battery cycling. Dendritic zinc deposition occurs under a... more
A cross-flow in microfluidics suppresses dendrite growth and electroconvection during electrodeposition.
The conditions under which ohmic controlled metal electrodeposition occurs are discussed using a simple mathematical model. It is shown that ohmic controlled electrodeposition can be operative if the value of the exchange current density... more
Application of the general theory of disperse deposits formation in an investigation of mechanism of zinc electrodeposition from the alkaline electrolytes
The overall goal of this work is the use of COMSOL Multiphysics in the modelling of the current density distributions for the electrodeposition of Aluminium coatings from Ionic Liquids. The local current distribution is strongly dependant... more
Investigation on a series of ABs-type metal hydride electrodes reveals significant improvement of cycle life in the presence of zincate electrolytes (0.5 M ZnO in 6 M KOH) for alloys without substituents such as Ce. For alloys containing... more
Zinc-air batteries offer large specific energy densities, while relying on abundant and non-toxic materials. In this paper, we present the first multi-dimensional simulations of zinc-air batteries. We refine our existing theory-based... more
District heating networks are commonly addressed in the literature as one of the most effective solutions for decreasing the greenhouse gas emissions from the building sector. These systems require high investments which are returned... more
In this study, the effect of the incorporation of composite and ecofriendly particles to develop new engineering materials on the developed zinc electrolyte containing TiO 2 /TiB and Solanum tuberosum is presented. The electro-depositions... more
Controlling the wetting properties at the three-phase interface is important for improving the performance of alkaline fuel cells. The meniscus of a potassium hydroxide droplet was formed on a nickel electrode, and the interference fringe... more
The present simplified electrochemical model of a horizontal upward-facing Zn anode combined with a Ni(OH)2/NiOOH cathode thus reasonably simulates the time-dependent coupling phenomena between the electrode surface morphological... more
Copper is commonly regarded to be immune to corrosion in deaerated deionized electrolytes. The present work shows that, in the absence of hydrogen, copper will corrode on the order of 1 nm/day in deionized water with an O 2 concentration... more
The plating parameter effect of zinc deposition on mild steel substrates was investigated. The results showed an improved surface finished and homogeneous layer. The distance between the anode and the cathode on voltage, plating time and... more
This paper is devoted to the description of magnetic field effects on zinc electrodeposition from basic media. The major effect of the magnetic field stems from a slight magnetohydrodynamic forced convection located close to the cathodic... more
Both AFM imaging and stress measurements were carried out in-situ during potentiostatic electrodeposition of copper on gold in 0.05 mol dm-3 CuSO4 in 0.1 mol dm-3 H2SO4. In the absence of additives, compressive stress generally developed... more
Ordered nanoporous bismuth oxide layer consisting of metastable β-Bi 2 O 3 phase that showed n-type semiconductivity was synthesized by a simple electrochemical anodization of bismuth substrate. When the anodic nanoporous β-Bi 2 O 3... more
Ordered nanoporous bismuth oxide layer consisting of metastable β-Bi 2 O 3 phase that showed n-type semiconductivity was synthesized by a simple electrochemical anodization of bismuth substrate. When the anodic nanoporous β-Bi 2 O 3... more
A critical hurdle in realizing rechargeable lithium-metal batteries is the dendritic electrodeposition of lithium during the battery charging process. Here, we investigate the onset of dendritic morphology during galvanostatic lithium... more
Investigation on a series of ABs-type metal hydride electrodes reveals significant improvement of cycle life in the presence of zincate electrolytes (0.5 M ZnO in 6 M KOH) for alloys without substituents such as Ce. For alloys containing... more
The influence of Saponin, Licorice, Tennafroth 250, and Dowfroth 250 at different concentration levels (0, 5, 10, and 15 ppm) were investigated during zinc electrowinning from industrially supplied spent electrolyte. Acid mist suppression... more
Porous electrode theory was applied to estimate the exchange current density, the polarization resistance, and symmetry factor for LaNi427Sn024 hydride electrode in alkaline solution. The exchange current density, polarization resistance,... more
Polarization experiments and a potentiostatic pulse technique have been used to show that a monolayer coverage of zinc effectively inhibits the absorption of hydrogen into Monel K500. By depositing a monolayer of zinc on Monel K500, the... more
The Devanathan-Stachurski permeation technique13 was used to investigate the rate of hydrogen permeation through an iron membrane with consecutively electroplated zinc layers. Hydrogen evolution rates and hydrogen permeation rates were... more
LaNi 5 intermetallic-hydride forming compound and several metal-substituted derivatives have been compared in terms of cycling behavior observed by means of the cavity microelectrode (CME) at high scan rates (50 mV s À1). LaNi 3.55 Mn 0.4... more
LaNi 5 intermetallic-hydride forming compound and several metal-substituted derivatives have been compared in terms of cycling behavior observed by means of the cavity microelectrode (CME) at high scan rates (50 mV s À1). LaNi 3.55 Mn 0.4... more
The cycleability of a lithium anode has been investigated in two solutions containing LiClO 4 : (i) a propylene carbonate (PC) solution and (ii) a blended solution consisting of PC, ethylene carbonate (EC) and 1,2-dimethoxyethane (DME)... more
Developing a cheap, sustainable, and simple to use low power electrical energy source will substantially improve the life quality of 1.6ϫ 10 9 people, comprising 32% of the developing non-Organization for Economic CoOperation and... more
Layered double hydroxides (LDH) as active electrode materials have become the focus of research in energy storage applications. The manufacturing of excellent electrochemical performance of the LDH electrode is still a challenge. In this... more
Bipolar rechargeable alkaline manganese dioxide–zinc (RAM) batteries are produced in the laboratory. These are obtained through minimizing the passivation problems associated with the zinc electrode, which is considered to have a limiting... more
Zinc batteries are a more sustainable alternative to lithium-ion batteries due to its components being highly recyclable. With the improvements in the screen printing technology, high quality devices can be printed with at high throughput... more
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