A methodology for validating computer simulations of physical systems is applied to vehicle stability and control simulations. Validation is defined, within some specified operating range of the system, as a simulation's predictability of...
moreA methodology for validating computer simulations of physical systems is applied to vehicle stability and control simulations. Validation is defined, within some specified operating range of the system, as a simulation's predictability of system responses' being able to agree with actual measured system responses within some specified level of accuracy. The method uses repeated experimental runs at each test condition to generate sufficient data for statistical analyses. Acquisition and reduction of experimental data and the processing path for simulation data are described. Usefulness of time-domain validation for steady state and slowly varying transients is discussed. Importance of frequency domain validation for thoroughly validating a simulation is shown. Both qualitative and quantitative methods for comparison of simulation predictions with actual test measurements are developed. In order to illustrate the validation methodology, experimental testing of four different vehicles was performed. Comparisons between actual test measurements and simulation predictions are shown. During the past 30 years, substantial effort has gone into development of numerous vehicle stability and control computer simulations. Unfortunately, much less effort has gone into answering the important question of the validity of these simulations. Because experimental testing of full-scale vehicles for validation procedures is quite expensive and time consuming, many vehicle dynamics simulations have had little or no validation work performed. Many modified and new simulations have been compared with predictions from existing simulations as the sole check of their validity. Others have been experimentally substantiated only for limited vehicle operating conditions and then assumed to be valid for all other operating conditions. NHTSA desires a vehicle stability and control simulation that can simulate a wide range of light vehicles (passenger cars, pickup trucks, vans, and utility vehicles) in a broad range of cornering and braking maneuvers. NHTSA is studying existing simulations, selecting the most appropriate one for its purposes, and improving it to resolve problems identified during the selection process. Simulation validation methodology and procedure described were developed as part of this work. For a particular application, the validation methodology described can distinguish the most appropriate simulation out of a group of simulations. In addition, it has proven itself to be useful for identifying measurement errors in simulation