Key research themes
1. How can adaptive and optimized pressure path control improve formability and reduce defects in sheet metal hydroforming?
This research area investigates the role of precise control and optimization of fluid and back pressures, as well as blank holder forces, in enhancing formability and minimizing instabilities such as wrinkling and tearing during sheet metal hydroforming. Adaptive numerical methods integrating finite element analysis with control algorithms are applied to optimize loading profiles dynamically according to material behavior and geometry, thereby enabling the processing of complex shapes with high accuracy and fewer defects.
2. What modeling strategies effectively predict formability limits and strain localization in sheet metal hydroforming?
This theme focuses on theoretical and numerical models developed to predict the onset of localized necking, fracture, and forming limits in sheet hydroforming. Emphasis is given to constitutive models like the Marciniak-Kuczynski (M-K) model, forming limit diagrams (FLD), and coupled damage mechanics that incorporate microstructural and strain path effects. These models facilitate understanding material behavior under complex loading and improving the reliability of simulations used for process design and failure prevention.
3. How do advanced high-speed forming and assisted forming techniques influence hydroforming effectiveness and material formability?
This research theme explores the adoption of novel forming strategies such as electromagnetic forming (EMF), electrohydraulic forming (EHF), heat-assisted forming, and double-sided hydroforming to overcome traditional limitations in hydroforming. These techniques aim to increase material ductility, reduce forming forces, improve strain rates, and expand formability windows for challenging materials like high-strength aluminum alloys and lightweight metals. Experimental and numerical investigations elucidate the underlying mechanisms and process optimization strategies.