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Mechanical failures

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lightbulbAbout this topic
Mechanical failures refer to the breakdown or malfunction of mechanical systems or components due to various factors, including material fatigue, design flaws, or operational stresses. This field of study focuses on understanding the causes, mechanisms, and consequences of such failures to improve reliability and safety in engineering applications.
lightbulbAbout this topic
Mechanical failures refer to the breakdown or malfunction of mechanical systems or components due to various factors, including material fatigue, design flaws, or operational stresses. This field of study focuses on understanding the causes, mechanisms, and consequences of such failures to improve reliability and safety in engineering applications.

Key research themes

1. How do unobserved covariates and repair mode heterogeneity affect maintainability modeling of mechanical components?

This research area investigates the impact of both observed and unobserved risk factors (covariates) and the heterogeneity among multiple repair modes on the maintainability analysis of mechanical systems. Properly modeling these influences enables more accurate predictions of repair times and resource allocation, optimizing maintenance strategies and system availability.

Key finding: Introduced a mixture frailty model that explicitly incorporates both observed and unobserved covariates affecting repair times, addressing limitations of existing models like proportional repair models (PRM) that ignore... Read more
Key finding: Developed a mathematical model using probability and reliability theory to quantify failure risks of locomotive diesel engines as a function of operational parameters like hourly fuel consumption and mileage. This approach... Read more
Key finding: Applied Fault Tree Analysis (FTA) and Failure Modes, Effects, and Criticality Analysis (FMECA) on drum brakes to quantify failure causality and criticality, emphasizing that heterogeneity in failure modes and component... Read more
Key finding: Identified that human factors constitute significant unobserved covariates affecting maintenance outcomes, where poor management, organizational culture, and communication gaps lead to errors that deteriorate mechanical... Read more

2. What are the main causes and mechanisms of mechanical failures in rotating machinery and turbine blades under operational stresses?

This theme focuses on identifying primary failure mechanisms such as fatigue, cavitation, erosion, vibration, and material defects in key rotating machinery components like hydro turbines, gas turbines, and compressors. Understanding these mechanisms is critical for improving design resilience, predictive maintenance, and operational performance in power plants and industrial environments.

Key finding: Documented cavitation, silt erosion, and fatigue as predominant causes of Kaplan turbine blade failures, emphasizing the role of operational factors like sediment-laden water and off-design transient loads. Provided practical... Read more
Key finding: Identified the principal vibration-inducing failure causes in gas turbines such as rotor unbalance, misalignment, component rubbing, critical rotor speeds, and electrical faults (shorted-turns). Highlighted the utility of... Read more
Key finding: Analyzed boiler tube failures primarily caused by overheating and embrittlement mechanisms linked with heat transfer imbalances, scale deposition, and stress concentrations. Showed that sudden tube ruptures, a catastrophic... Read more
Key finding: Revealed that drum brake failures stem from a combination of mechanical wear, component fatigue, and improper assembly, linking failure mode analyses with criticality to prioritize maintenance and design improvements for... Read more

3. How can proactive maintenance and failure diagnostics leveraging human factors and artificial intelligence improve the reliability of mechanical systems?

This body of research investigates the integration of human performance factors, diagnostic methodologies, and AI-driven models to proactively identify and prevent mechanical failures. It highlights the role of human error analysis, failure cause investigations, and intelligent diagnostic tools such as artificial neural networks to optimize maintenance workflows and reduce unexpected downtime.

Key finding: Demonstrated that human errors in maintenance significantly degrade mechanical system reliability, with causes including inadequate training, poor communication, and organizational culture issues. Stressing the importance of... Read more
Key finding: Outlined a structured methodology for failure surveys, emphasizing multi-disciplinary approaches incorporating material science, mechanical testing, inspection protocols, and rigorous documentation to accurately identify... Read more
Key finding: Developed a neural network diagnostic system based on manifold absolute pressure sensor data and statistical feature selection, achieving extremely low classification error in identifying engine mechanical faults. This... Read more
Key finding: Reviewed the critical role of maintenance strategies, particularly proactive preventive maintenance, in extending machine reliability and availability. Highlighted cost-benefit analyses showing how maintenance reduces... Read more

All papers in Mechanical failures

Ships' propulsion plant usually works in a hard environment caused by static forces and permanent dynamic loads. Basic elements of propulsion systems are rotation machines like gas turbine engines, gear boxes, propulsion shafts etc.... more
Vibration tests of marine gas turbine engines are performed as researches on-line and off-line types. The paper presents analyses of both methods. Results of tests were received on three types of gas turbine engines operated in the COGAG... more
The paper is devoted to the development of the refined numerical and mathematical models of rotor dynamics for high-performance turbomachines. These models consider the nonlinear regression dependencies between the radial stiffness of... more
The present study focuses on elucidating the fundamental reasons underlying the emergence of vibrations in steam turbines. During operation, vibrations are observed not only in the components of the machinery that undergo cyclical motion... more
The usage of industrial steam turbines in different industrial branches (chemistry, petrochemistry, refineries, sugar and ethanol plants, etc.) for a generator drive for electricity generation or a mechanical drive for compressors,... more
The present study focuses on elucidating the fundamental reasons underlying the emergence of vibrations in steam turbines. During operation, vibrations are observed not only in the components of the machinery that undergo cyclical motion... more
The objective of our work is the association of vibratory diagnosis knowledge with an acoustic part including frequential and spatial criteria for the identification of noise sources in rotating machinery. To control parameters for this... more
The objective of our work is the association of vibratory diagnosis knowledge with an acoustic part including frequential and spatial criteria for the identification of noise sources in rotating machinery. To control parameters for this... more
The interactions between rotor-stator submerged in incompressible fluid flows are strong nonlinear phenomena that have wide applications in scientific and engineering disciplines. This paper presents vibration analysis of a vertical... more
This article analyses the main characteristics of marine power plants, which include internal combustion engines (ICE) and gas turbine engines (GTE). At the same time, gas turbines are considered in comparison with aircraft engines. The... more
Turbo machines develop faults in the rotating blades during operation in undesirable conditions. Such faults in the rotating blades are fatigue cracks, mechanical looseness, imbalance, misalignment, etc. Therefore, it is crucial that the... more
it is well known that old design high-power genera ting machines were on duty for more than 35-40 years and will successfully continu e operation after proper renovations and overhauls. this paper considers vibrational charact e istics of... more
Be it in land, air or sea; shaft coupling or flexible joint remains a precarious constituent in any vehicular system. In arrears to its substantial expediency, this paper imparts a one-off flexible joint design predominantly dedicated to... more
Alexander Lifson is currently employed by Chandler Evans Corpora­ tion as a Section Engineer. In his present position, he is responsible for directing analytical research activities in the area of aircraft fuel pump performance. Prior to... more
This paper studies the detection of twisted blade in a multi stages rotor system. Experimental study was undertaken to simulate twisted blade conditions in a three stages rotor system. The feasibility of vibration analysis as the... more
Intralogistic systems consist of several mechanical components which undergo wear during operation and can fail. To avoid failure critical components will be replaced in planned intervals (preventive maintenance). By contrast, in case of... more
This paper presents the occurrence of torsional vibrations of mechanical systems and instruments for measuring and analyzing natural frequencies and modal forms of torsional vibrations, maximum angular deflections and their relationship... more
Strength consideration of concrete with ages has influence sourcing for suitable materials, which can be added to concrete in small quantities without leaving adverse effect on the properties of fresh and hardened concrete. This project... more
Autonomous intersection management (AIM) is a new intersection control protocol that exploits the capabilities of autonomous vehicles to control traffic at intersections in a way better than traffic signals and stop signs. A key... more
MGT-70(3) gas turbine is the recent upgraded version of MGT-70 gas turbine family introduced by MAPNA Turbine Engineering & Manufacturing Co. (TUGA). Due to the vast upgrade regards to its predecessor engine, MGT-70(3) required to be... more
This paper studies the detection of twisted blade in a multi stages rotor system. Experimental study was undertaken to simulate twisted blade conditions in a three stages rotor system. The feasibility of vibration analysis as the... more
This paper presents an analysis of nonsynchronous rotor blade vibrations in the last stage of an LP steam turbine at various condenser pressures. The nonlinear least squares Levenberg–Marquardt method is used in a tip-timing analysis to... more
This paper provides a critical and analytical assay in the process vicinity of an Organic Rankine Cycle (ORC) resulting in a representation of a controlling model named as Spiral Model as the best approach to implement for an efficient... more
A turbomachine is a fundamental engineering apparatus meant to transfer energy between a rotor and a fluid. Turbomachines are the core of power generation in many engineering applications such as electric power generation plants,... more
The vibration phenomena which occur in rotary machines, such as power plants, can result in catastrophic consequences. Any failure in any power plant section can result in extended downtime and high repair expenses. Vibration is one of... more
This paper describes two steam turbine governor valve failures in the same installation, the troubleshooting that determined the root cause, and the new valve designed to prevent similar failures. The original governor valve design had... more
En la presente investigación se realiza la explicación de la metodología aplicada a la determinación de la presión máxima de compresión de un motor de combustión interna alternativo de encendido provocado (MEP), el cual se basa en un... more
This research explains the methodology for the creation of a diagnostic system applied to the detection of mechanical failures in vehicles with gasoline engines through artificial neural networks. The system is based on the study of the... more
En la presente investigación se explica la metodología para la creación de un sistema de diagnóstico aplicado a la detección de fallas mecánicas en vehículos con motores a gasolina mediante redes neuronales artificiales, el sistema se... more
En la presente investigación se realiza la explicación de la metodología aplicada a la determinación de la presión máxima de compresión de un motor de combustión interna alternativo de encendido provocado (MEP), el cual se basa en un... more
A failure in the bottom sheet of a bucket conveyor (KZBQ.AUMUND) during service was investigated. Sheets are coupled to the chain throught a screw connection; they operate in variable load scenarios causing fatigue. A chemical and... more
The existence of unsteady states of rotary machines is a common problem. It occurs mainly during the machine start-up and is caused by “passing through” the critical velocity, which activates large scale object vibrations. Moreover,... more
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