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Flow Chemistry

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lightbulbAbout this topic
Flow chemistry is a method of chemical synthesis where reactants are continuously fed into a reactor, allowing for real-time monitoring and control of reaction conditions. This approach enhances reaction efficiency, safety, and scalability, facilitating the production of chemicals in a more sustainable and cost-effective manner compared to traditional batch processing.
lightbulbAbout this topic
Flow chemistry is a method of chemical synthesis where reactants are continuously fed into a reactor, allowing for real-time monitoring and control of reaction conditions. This approach enhances reaction efficiency, safety, and scalability, facilitating the production of chemicals in a more sustainable and cost-effective manner compared to traditional batch processing.

Key research themes

1. How does continuous flow chemistry enhance the efficiency and scalability of complex organic synthesis compared to batch processes?

This research area investigates the use of continuous flow systems to improve reaction control, safety, and scalability in complex organic syntheses, particularly targeting pharmaceutical and fine chemical production. Flow chemistry's capability to provide precise control over reaction parameters, reduce waste, and enable safer handling of reactive intermediates is considered critical for modernizing synthetic routes and enabling rapid scale-up.

Key finding: Demonstrated that continuous flow chemistry, aided by microreactor technology, allows superior control of reaction conditions such as temperature, mixing, and illumination in photochemical and hazardous transformations. This... Read more
Key finding: Developed a rapid flow protocol for palladium-catalyzed nucleoside modifications that significantly reduces reaction time compared to batch, allowing continuous synthesis without rigorous inert atmosphere and enabling... Read more
Key finding: Provided a scalable continuous flow synthesis of propofol with improved safety, reduced side-products, and high overall yields (up to 84%), demonstrating 24-hour operational stability and productivity (71.6 g/day). The... Read more
Key finding: Introduced a conceptual framework using ‘time crystal synthons’ to integrate multiple catalytic reaction cycles topologically for multistep flow synthesis, allowing sequential transfer of intermediates across reaction... Read more
Key finding: Showcased that flow chemistry setups, through compartmentalization and reactor isolation, enable seamless integration of chemo- and biocatalytic steps that are otherwise incompatible in one-pot batch reactions. This... Read more

2. What advances in flow photochemistry have improved control and efficiency of light-driven reactions compared to traditional batch approaches?

This theme focuses on how continuous flow technology has overcome inherent limitations of photochemical batch reactors, such as poor light penetration, inefficient mixing, and safety concerns with gas reagents, enabling better reaction control, scalability, and access to novel photochemical transformations crucial for green and selective synthesis.

Key finding: Demonstrated that microflow reactors’ large surface-to-volume ratios provide highly efficient and uniform photon delivery, enabling precise control over photochemical reactions with minimized side reactions and decomposition... Read more
Key finding: Highlighted practical applications of flow photochemistry, including controlled illumination exposures, enhanced selectivity, and reduced reaction times for photochemical drug syntheses like ibuprofen. The work underpins flow... Read more

3. How do hydrodynamic interactions within flow systems affect particle and multiphase fluid behavior critical for chemical reactor design?

This research stream examines theoretical and computational models of particle transport, diffusion, and multiphase flow dynamics in fluid systems relevant to flow chemistry. Understanding shear-induced particle distributions, boundary effects, and phase interactions facilitates optimization of reactors involving suspensions, emulsions, and complex fluids to improve mixing, stability, and mass transfer.

Key finding: Developed an exact pairwise hydrodynamic kinetic theory capturing coupled diffusivities and drift velocities of particles in dilute suspensions under shear and Poiseuille flows. The theory resolves singular concentration... Read more
Key finding: Provided a comprehensive theoretical framework and numerical methods for modeling multiphase flows, addressing challenges of closure relations to describe interactions between phases such as gas-particle, liquid-particle, and... Read more

All papers in Flow Chemistry

A continuous flow cascade of multi-step catalytic reactions is a cutting-edge concept to revolutionize stepwise catalytic synthesis yet is still challenging in practical applications. Herein, a method for practical one-pot cascade... more
Sustainability concerns are reshaping the way chemists work, not only at the stage of process design, but also when actually performing reactions. This change of paradigm is exemplified by the deployment of continuous flow techniques,... more
General concept of flow chemistry is based on practical work to develop modern method of chemical synthesis with help of modern technology. Batch processes were not linear, reaction cannot be performed on actual reaction parameters such... more
Assessing the sustainability of chemical processes in terms of environmental, economic, and social aspects, especially during the early stages of development, is crucial to designing sustainable manufacturing routes. In this study, we... more
Tetrabutylammonium decatungstate (TBADT) has emerged as an efficient and versatile photocatalyst for hydrogen atom transfer (HAT) processes that enables the cleavage of both activated and unactivated aliphatic C-H bonds. Using a recently... more
The first example of photocatalytic trifluoromethoxylation of arenes and heteroarenes under continuous-flow conditions is described. Application of continuous-flow microreactor technology allowed to reduce the residence time up to 16... more
Continuous-flow chemistry has recently attracted significant interest from chemists in both academia and industry working in different disciplines and from different backgrounds. Flow methods are now being used in reaction... more
The development of a continuous-flow sequence for the synthesis of an important drug candidate precursor is reported. Abediterol is a β 2 -adrenoceptor agonist that has undergone phase IIa clinical trials for the treatment of respiratory... more
An automated continuous flow and real-time analytics platform facilitates the generation of quantitative data to understand the sensitivity of the reaction performance in the presence of different functional groups and heterocycles.
A miniaturized flow device has been developed to combine microfluidics technology and plasma process. In this microreactor, atmospheric pressure dielectric barrier discharges are generated in a gas in contact with a liquid phase. This... more
The use of deep eutectic solvent (DES)/water mixtures were explored for the selective enzymatic synthesis of α‐monobenzoate glycerol (α‐MBG) from glycerol and benzoic acid as substrates. Experiments were performed with four DES, three of... more
Article Recommendations M any industrial chemical incidents happen around the world every year, causing fatalities, property damage, and disrupted supply chains. For example, the Tianjiayi Chemical explosion in Jiangsu, China, on March... more
Article Recommendations M any industrial chemical incidents happen around the world every year, causing fatalities, property damage, and disrupted supply chains. For example, the Tianjiayi Chemical explosion in Jiangsu, China, on March... more
BACKGROUNDDevelopment of circular economy requires significant advances in the technologies for valorisation of waste, as waste becomes new feedstock. Food waste is a particularly important feedstock, containing large variation of complex... more
This article has been accepted for publication and undergone full peer review but has not been through the copyediting, typesetting, pagination and proofreading process, which may lead to differences between this version and the final... more
Microreactor technology can help to reduce the time to market new drugs. It was applied to produce (Z)‐5‐benzylidenethiazolidine‐2,4‐dione, a heterocyclic intermediate in the synthesis of various drugs. Ethanol was the optimum solvent and... more
Process intensification based on micro reactor technology allows safe manner and a new pathway to run organic synthesis due to its intrinsic characteristics, and can reduce time-to-market of new drugs. The main objective of this work was... more
Enantiodiscriminative helix formation was observed for β-peptide H14 helices when enantiomers of bridged bicyclic residues were introduced.
The synthesis of racemic and enantiopure tricyclic and tetracyclic pyrrolopyrimidinones, pyrimidoisoindoles, and spiropyrimidinones, as valuable new chemical entities (NCE), based on a highly controlled continuous-flow (CF)... more
Singlet oxygen, a reactive oxygen species, has been a basic synthetic tool in the laboratory for many years. It can be generated either through a chemical process or most commonly via a photochemical process mediated by a sensitizing dye.... more
Titanium dioxide was applied as an immobilized photocatalyst in a microstructured falling film reactor for the continuous-flow C-H arylation of heteroarenes with aryldiazonium salts as the starting material. Detailed investigations of the... more
Alkalimetallhydride wären ideal zur Darstellung von Carbanionen geeignet, da als zweites Reaktionsprodukt nur H2 entstünde, sind jedoch normalerweise wenig reaktiv. Hier wird nun eine Synthese von LiH, NaH und KH durch Hydrierung von BuM... more
Metal-organic frameworks (MOFs) are a class of crystalline and porous adsorbents, with wide-ranging applications in gas separations, membrane materials as well as sensors. Commonly used batch synthesis techniques for MOF production are... more
We report a semiautomated synthesis of sequence and architecturally defined, unimolecular macromolecules through a marriage of multistep flow synthesis and iterative exponential growth (Flow-IEG). The Flow-IEG system performs three... more
In this work, we have investigated the biocatalytic continuous flow process with a packed-bed reactor for the kinetic resolution of (±)-1,3,6-tri-O-benzyl-myo-inositol ((±)-1) by alcoholysis using Novozym 435. Excellent conversions and... more
This workflow was applied to the synthesis of 3-borono-5fluoro-4-methylbenzoic acid (Compound A, Figure ) a proposed registered starting material for the synthesis of Losmapimod, a p38 kinase candidate.
A 3-D printed cartridge was fabricated using acrylonitrile-butadiene-styrene (ABS) printer filament. The cartridge was printed with an internal helical honeycomb channel pattern-providing a high surface area suitable for flow chemistry.... more
Effects of microwave and non-microwave heating methods on the synthesis of ethyl levulinate (EL) from levulinic acid (LA) has been investigated in the present study. The levulinic acid esterification experiments were performed in the... more
The evolution from early medicinal chemistry to large-scale production of the chemical synthesis of Lilly D1 positive allosteric modulator (PAM) mevidalen (LY3154207) and its hydroxybenzoate cocrystal is outlined. The issues and steps... more
Visible‐light photoredox catalysis has recently emerged as a viable alternative for radical reactions otherwise carried out with tin and boron reagents. It has been recognized that by merging photoredox catalysis with flow chemistry, slow... more
Cinchona alkaloid and proline derivatives as enantioselective catalysts were covalently attached onto the inner walls of a microreactor using glycidyl methacrylate polymer brushes. The successful formation of the... more
Recent advances in the use of flow chemistry with in-line and on-line analysis by NMR are presented. The use of macro- and microreactors, coupled with standard and custom made NMR probes involving microcoils, incorporated into high... more
English (81) EP EP EP (71) Applicant (for all designated States except US): MAX-PLANCK-GESELLSCHAFT ZUR FORDERUNG DER WISSENSCHAFTEN E.V. [DE/DE]; Hofgartenstrasse 8, 80539 Munich (DE).
Photolysis of aryl azides to give nitrenes, and their subsequent rearrangement in the presence of water to give 3H-azepinones, is performed in continuous flow in a photoreactor constructed of fluorinated ethylene polymer (FEP) tubing.... more
A microwave-assisted, continuous-flow organic synthesis (MACOS) protocol for the synthesis of functionalized 1,2,5-thiadiazepane 1,1-dioxide library, utilizing a one-pot elimination and inter-/intramolecular double aza-Michael addition... more
Naturstoffe mit biologischer Aktivität sind als Leitstrukturen für die Pharmaforschung von höchstem Interesse, um Abkömmlinge mit höherer Selektivität und damit einem verträglicheren Nebenwirkungsprofil darzustellen oder z. B. durch QSAR... more
Glycolipids are a class of biodegradable biosurfactants that are non-toxic and based on renewables, making them a sustainable alternative to petrochemical surfactants. Enzymatic synthesis allows a tailor-made production of these versatile... more
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A continuous synthesis route of the metal-organic framework (MOF) CPO-27-Ni (also known as Ni 2 (dhtp), Ni/DOBDC or Ni-MOF-74) from aqueous solutions of the nickel acetate and sodium salt of the 2,5-dihydroxyterephtalate linker using... more
Tetrahydro-β-carbolines were coupled with α-keto vinyl azides through an unprecedented visible light-Ru(bpy) 3 (PF 6 ) 2 /TBHP mediated photocascade strategy that involves photosensitization, photoredox catalysis and [3 + 2] cycloaddition... more
Makalah ini dilatarbelakangi oleh adanya masalah limbah bahan kimia yang berbahaya dan tidak ramah lingkungan. Sehingga, di sarankan untuk lebih mengoptimalkan kimia hijau dan digitalisasi, baik di laboratorium atau industri kimia,... more
Tributyltin hydride-mediated radical reactions of organic halides were successfully carried out in a continuous flow system using a microreactor. The reactions proceeded within a very short period of time, coupled with quickly decomposing... more
A chiral dimethylpyridino-18-crown-6 ligand was attached to silica gel by first forming an allyloxy-substituted crown. This material was treated with triethyoxysilane and then coated and covalently attached to silica gel. This report... more
A general outlook of the changing face of chemical synthesis is provided in this article through recent applications of continuous flow processing in both industry and academia. The benefits, major challenges and limitations associated... more
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