Key research themes
1. How can theoretical principles and computational methods instill and optimize defect tolerance in new semiconductor compounds?
This research area focuses on leveraging first-principles electronic structure calculations and established physical phenomena of defects to inform the design of new semiconductor materials that exhibit defect tolerance. Defect tolerance here means materials that maintain high electrical conductivity and suppress recombination despite the presence of intrinsic or extrinsic defects. This is critical for developing next-generation technologyenabling materials such as halide perovskites, topological insulators, and metal-organic frameworks, where defect behavior diverges from classical semiconductor models. Investigations examine defect formation energies, charge states, and doping possibilities under different chemical potentials and electronic conditions to rationalize and predict defect populations and their impact, informing synthesis and doping strategies that optimize functional performance.
2. What are state-of-the-art statistical and geometric modeling approaches for tolerance design and analysis in mechanical assemblies to balance quality, cost, and manufacturability?
This theme addresses how statistical and geometric models inform the allocation and optimization of dimensional and geometric tolerances in mechanical assemblies, enabling robust product performance with minimized manufacturing costs. It emphasizes probabilistic characterizations of component variations, assembly stack-ups, and tolerance synthesis under realistic manufacturing uncertainty. Various computational modeling frameworks, including geometric reasoning with manufacturing signature simulation, statistical additive relationships, and cost-based optimization heuristics, have been developed to allocate tolerances effectively to critical features and manage complex tolerance chains concurrently. Efficient computational methods for estimating probabilities of defected products and small quantiles in highdimensional tolerance analyses further support optimization. Such analysis is essential for advanced engineered products (e.g., aircraft wings) requiring reliability assessments under stringent functional requirements.
3. How can defect characterization and modeling improve understanding and fatigue life prediction in additively manufactured metal materials?
This research pursuit entails experimental and computational characterization of intrinsic defects such as pores, lack-of-fusion voids, and surface roughness in metal parts fabricated by additive manufacturing processes like laser powder bed fusion (L-PBF). It investigates the influence of defect size, morphology, and spatial location—especially near surfaces—on fatigue crack initiation and propagation. Fatigue life models integrate computed stress concentration factors and notch sensitivity concepts with experimental defect metrics to predict stress-life (S-N) behavior. Advanced nondestructive testing, thermal process simulations for defect prediction, and fracture mechanic-based damage tolerance approaches enable quantitative fatigue life estimation supporting reliable design of AM metal components.