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Bulk solids handling

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lightbulbAbout this topic
Bulk solids handling is the study and application of techniques for the efficient movement, storage, and processing of bulk materials, such as powders, granules, and aggregates. It encompasses the design of equipment and systems to manage the flow, containment, and transportation of these materials in various industrial settings.
lightbulbAbout this topic
Bulk solids handling is the study and application of techniques for the efficient movement, storage, and processing of bulk materials, such as powders, granules, and aggregates. It encompasses the design of equipment and systems to manage the flow, containment, and transportation of these materials in various industrial settings.

Key research themes

1. How can discrete element methods improve understanding and prediction of polydisperse bulk solids mixing dynamics in rotary drums?

This theme focuses on using the discrete element method (DEM) to simulate and quantify the mixing behavior of polydisperse particulate solids in rotary drum mixers, which are prevalent in industry. Understanding size segregation mechanisms and loading strategies is critical for optimizing mixer design and operation. DEM enables detailed particle-scale insights into segregation patterns and mixing evolution for multimodal particle size distributions.

Key finding: This study validated a DEM model with experiments and revealed that mixing quality decreases as particle size distributions become more polydisperse due to segregation phenomena, particularly percolation segregation where... Read more
Key finding: Though focused on conveyor trajectories, the experimental comparison with DEM simulations establishes the applicability of DEM for granular flow predictions. The paper demonstrates that DEM effectively captures granular flow... Read more
Key finding: This DEM-based study characterized how aspect ratio and volume fraction affect packing density and orientation distributions in binary mixtures of cylindrical particles, showing size and shape-dependent packing heterogeneity.... Read more

2. What advances enable improved modeling and design of powder flow and removal in additive manufacturing post-processing and pneumatic conveying?

This research theme addresses challenges in powder bed fusion additive manufacturing (AM) and pneumatic conveying systems, particularly regarding powder removal from intricate internal geometries and flow of cohesive powders. Multiphase continuum models, discrete element methods (DEM), and CFD-DEM coupled simulations underpin emerging tools that enable prediction of granular temperature, powder fluidization, and particle-wall interactions. These improvements inform design optimization of post-processing and conveying pipelines.

Key finding: The paper developed and validated a continuum Eulerian multiphase model incorporating granular temperature with boundary conditions replicating vibrational fluidization. This model accurately predicts metal powder removal... Read more
Key finding: Combining experimental optical measurements with CFD-DEM simulations, this work elucidated the impacts of inter-particle cohesion and pipe bend orientations on transport efficiency and clogging risks in pneumatic conveying of... Read more
Key finding: This study proposed an advanced two-layer solids friction factor model incorporating particle and gas velocities to more accurately predict pressure drop in fluidized dense-phase pneumatic conveying. Validated against... Read more

3. How do particle properties and equipment design parameters influence bulk solids handling performance, and what experimental and analytical methods support their optimization?

This theme compiles research on characterization of bulk solid properties such as flowability, wall friction, tensile strength, and packing behavior, as well as design considerations for equipment like screw conveyors, silos with converging orifices, and granulators. Accurate measurement techniques and mathematical modeling form the foundation for improved design and operation of solids handling systems in industries ranging from agriculture to recycling and biomass processing.

Key finding: A collaborative study comparing multiple laboratories’ shear, tensile strength, arching, particle size and shape analyses of various lignocellulosic biomass classes showed that conventional shear testers inadequately capture... Read more
Key finding: Experimental and DEM simulation results indicated that silo discharge rate through converging orifices depends non-monotonically on the orifice cone half angle and thickness, with optimal angles maximizing discharge. The... Read more
Key finding: The research established empirical regression relationships quantifying how increases in liner surface roughness (characterized by Ra) correlate with increases in wall friction angle, a critical parameter for design of silos... Read more
Key finding: This paper developed a mathematical model describing the combined transport and separation processes in screw conveyors handling agricultural materials. Experimental validation showed how operating parameters influence... Read more
Key finding: This study designed and tested a low-cost open-source plastic granulator capable of processing post-consumer waste into suitably sized particles for 3D printing feedstock. It quantified power consumption and particle size... Read more

All papers in Bulk solids handling

Throughout the iron ore production chain, the material undergoes several transfers, making stockpiling essential for reserve formation, process support, or product homogenization. However, due to the artificial geometry of stockpiles... more
Storage, transfer and feeding of biomass particulate solids often cause problems at biobased production sites. Irregular flow and blockage in storage units create supply uncertainties and production stops with economically detrimental... more
We use first principles calculations to investigate the structure and electronic properties of ultrathin silver ͑Ag͒ nanowires self-synthesized in organic calix͓4͔hydroquinone ͑CHQ͒ nanotubes. The insulating CHQ nanotubes get transformed... more
This paper describes work in the first part of an ongoing research programme on the generation and dispersion of fume from ' hot metal processes, a challenging industrial ventilation problem. '"[his phase of the study involves research... more
Atomic-level simulations are used to analyze the thermal-transport properties of a naturally layered material: the Ruddlesden–Popper phase, formed by interleaving perovskite layers of strontium titanate with strontium oxide rocksalt... more
Coal blending which provide increase in efficiency, decrease in repair-maintenance costs and emission of harmful gases in coal fueled power plants, is in the interest of many countries both scientifically and practically. Nevertheless,... more
Atomic-level simulations are used to analyze the thermal-transport properties of a naturally layered material: the Ruddlesden-Popper phase, formed by interleaving perovskite layers of strontium titanate with strontium oxide rocksalt... more
Atomic-level simulations are used to analyze the thermal-transport properties of a naturally layered material: the Ruddlesden-Popper phase, formed by interleaving perovskite layers of strontium titanate with strontium oxide rocksalt... more
Dealloying is currently used to tailor the morphology and composition of nanoparticles and bulk solids for a variety of applications including catalysis, energy storage, sensing, actuation, supercapacitors, and radiation damage resistant... more
Silo feeding process via pneumatic transport pipe will generates the initial turbulence that causes the dispersion of particles in air. This phenomenon is known as dust cloud formation which is likelihood for an explosive atmosphere.... more
conveyor transfer research facility has been commissioned at the University of Wollongong to investigate particle flow mechanisms through conveyor transfers. As part of this research investigations into conveyor trajectories have been... more
Mining companies have complex supply chains that start from the mining location and stretch thousands of kilometers to the end customer in a different country and continent. The logistics of moving the materials from mines to ship is... more
Trinanes, P. (2017). Predicting concentrations of fine particles in enclosed vessels using a camera based system and CFD simulations. Process Safety and Environmental Protection, 105 262-273.
This paper focuses on the methodology to cal-culate the effective reclaiming capacity of rail-mounted bucket wheel reclaimers, and stacker/reclaimers, for large-scale raw bulk ma-terial handling systems. Due to considerable gaps in the... more
Rail-mounted boom type bucket wheel reclaimers and stacker-reclaimers are primary means of materials handling at stockyards. Therefore, the selection of the best possible equipment type (model) is of crucial importance for the... more
Rail-mounted boom type bucket wheel reclaimers and stacker-reclaimers are primary means of materials handling at stockyards. Therefore, the selection of the best possible equipment type (model) is of crucial importance for the... more
Design audit or design verification is an important step in engineering of heavy mobile materials handling equipment. Usually, the costumers employ third parties for audition of contractors engineering. Here a part of design audit of a... more
Mining companies have complex supply chains that start from the mining location and stretch thousands of kilometers to the end customer in a different country and continent. The logistics of moving the materials from mines to ship is... more
Fish feed delivery is one of the challenges which fish farmers encounter daily. The main aim of the feeding process is to ensure that every fish is provided with sufficient feed to maintain desired growth rates. The properties of fish... more
This paper presents the first part of study on the proposed automatic optimal reclaiming system. The proposed system focuses on how the reclaimer reclaims iron ore from stockpiles to fulfill quality grade target aiming for minimum... more
As far as the calibration of bulk material for DEM simulations is concerned, it is necessary to adjust the properties of simulated bulk material until the behaviour of this digitally modelled material coincides with the behaviour of... more
This paper outlines the industrial problem of air current segregation in alumina storage silos which occurs with the handling of the feedstock alumina in aluminium plants and investigates the parameters that affect the severity of the... more
Lucrarea prezintă tehnologia de Lucru Sub Tensiune pentru instalarea sistemului RITHERM de monitorizare on-line pe liniile electrice aeriene (LEA). Este prezentat sistemul de monitorizare care se bazează pe tehnica SAW, fără contact. Pe... more
E lectric charge is often generated when two electrically isolated surfaces (like or unlike) are brought into contact and separated, which may result in serious problems in particulate materials handling. The charge phenomenon has been... more
Lucrarea îşi propune studierea modului de implementare a unor aplicaţii de monitorizare si control cu ajutorul controloarelor logice programabile. Se studiază configuratia hardware a unui astfel de dispozitiv şi modul de conectare a unor... more
The design of the bulk handling equipment should be done very effectively. Although the design of this equipment might look simple, it can easily become costly in maintenance if it is not designed properly. A designer should consider... more
For most models of rail-mounted reclaimers and stacker/reclaimers available on the market, a unique correlation appears to exist among the design parameters. This paper presents a study intended to investigate and determine the... more
Coal blending which provide increase in efficiency, decrease in repair-maintenance costs and emission of harmful gases in coal fueled power plants, is in the interest of many countries both scientifically and practically. Nevertheless,... more
by Samir Nuric and 
1 more
Impact of the Variability of Technological Parameters on the Effective Reclaiming Capacity of Bucket Wheel Reclaimers This paper presents a more reffined approach to calculate the effective reclaiming capacity of bucket wheel reclaimers... more
Coal handling is a complex process involving different correlated and highly dependent operations such as selecting appropriate product types, planning stockpiles, scheduling stacking and reclaiming activities and managing train loads.... more
Essential physical product properties that depend on particle size distributions are one of the reasons that some products do not meet the application requirements. Fine particle fractions often have unsuitable effects in the processing... more
Impact of the Variability of Technological Parameters on the Effective Reclaiming Capacity of Bucket Wheel Reclaimers This paper presents a more reffined approach to calculate the effective reclaiming capacity of bucket wheel reclaimers... more
Rezumat: Lucrarea prezintă tehnologia de Lucru Sub Tensiune pentru instalarea sistemului RITHERM de monitorizare on-line pe liniile electrice aeriene (LEA). Este prezentat sistemul de monitorizare care se bazează pe tehnica SAW, fără... more
Rezumat: Lucrarea prezintă tehnologia de Lucru Sub Tensiune pentru instalarea sistemului RITHERM de monitorizare on-line pe liniile electrice aeriene (LEA). Este prezentat sistemul de monitorizare care se bazează pe tehnica SAW, fără... more
This paper focuses on the methodology to cal-culate the effective reclaiming capacity of rail-mounted bucket wheel reclaimers, and stacker/reclaimers, for large-scale raw bulk ma-terial handling systems. Due to considerable gaps in the... more
This paper focuses on the methodology to cal-culate the effective reclaiming capacity of rail-mounted bucket wheel reclaimers, and stacker/reclaimers, for large-scale raw bulk ma-terial handling systems. Due to considerable gaps in the... more
Acest sistem ia în considerare diverse aspecte în clasificarea și denumirea lămpilor, cum ar fi: modul de generare a luminii, formele baloanelor și alte considerente tehnice. Există trei grade de complexitate ale acestui sistem: ILCOS-L,... more
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