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Alkali Activated Concrete

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Alkali Activated Concrete is a type of concrete that utilizes alkaline activators, such as sodium or potassium hydroxide, to chemically react with industrial by-products like fly ash or slag, resulting in a binding matrix. This process enhances durability and reduces carbon emissions compared to traditional Portland cement-based concrete.
lightbulbAbout this topic
Alkali Activated Concrete is a type of concrete that utilizes alkaline activators, such as sodium or potassium hydroxide, to chemically react with industrial by-products like fly ash or slag, resulting in a binding matrix. This process enhances durability and reduces carbon emissions compared to traditional Portland cement-based concrete.

Key research themes

1. How can alkali-activated concrete formulations balance mechanical performance and durability for sustainable construction?

This theme investigates the optimization of alkali-activated concrete (AAC) mix designs aiming to achieve superior fresh, mechanical, and durability properties compared to Ordinary Portland Cement (OPC) concrete, while utilizing industrial by-products and minimizing environmental impacts. It is particularly significant as AAC offers a lower carbon footprint alternative to OPC and can valorize waste materials, yet challenges remain in controlling strength development, shrinkage, and durability under ambient curing and application-specific conditions.

Key finding: Reviewed multiple studies demonstrating that fly ash (FA) and ground granulated blast furnace slag (GGBFS) based AACs exhibit higher early and long-term compressive strengths compared to OPC concretes, with strength... Read more
Key finding: Experimental comparison showed FA/GBFS (80/20) AACs achieved 26.1% higher 28-day compressive strength than OPC concretes, with strengths up to 61 MPa at 360 days. Furthermore, AACs demonstrated lower sorptivity and chloride... Read more
Key finding: Using Response Surface Methodology (RSM), this study optimized mixtures of fly ash and granulated corex slag activated with sodium silicate and sodium hydroxide, achieving optimal strength with 25% slag and a liquid-to-binder... Read more
Key finding: Inter-laboratory testing of five AAC mixes with slag, fly ash, and metakaolin precursors showed reproducible compressive strength results, validating mix designs targeting different performance levels with consistent strength... Read more
Key finding: Reviewed the integration of alkali-activated binders in 3D concrete printing (3DCP), highlighting that AACs can reduce CO2 emissions relative to OPC-based 3DCP. The fresh-state properties such as setting time and printability... Read more

2. What are the mechanisms and mitigation strategies for Alkali-Silica Reaction (ASR) in alkali-activated and conventional concretes?

This theme focuses on understanding the chemical and physical processes underlying ASR-induced deterioration in concrete structures, the role of alkali content, reactive aggregates, and environmental conditions, and how supplementary cementitious materials (SCMs), chemical admixtures, and waste materials can mitigate ASR. Given that ASR is a significant durability issue, especially relevant in alkali-rich environments and reactive aggregate systems, research converges on detection challenges and effective mitigation approaches to improve concrete longevity.

Key finding: Systematic review revealed that ASR is driven by the reaction of alkalis in cement pore solutions with siliceous reactive aggregates forming expansive gel, leading to cracking and deterioration. Significant challenges include... Read more
Key finding: Experimental results demonstrated that replacing 15% of cement with high-quality fine fly ash and 42% with blast furnace slag effectively mitigates ASR expansion in mortar bars, even at high alkali concentrations.... Read more
Key finding: Developed new powder and liquid chemical admixtures that primarily mitigate ASR by lowering pore solution pH, identified through ASTM C1293 and mortar testing. The admixtures reduced hydroxyl ion concentration, thus... Read more
Key finding: Partial replacement of reactive aggregates with 5–25% untreated recycled rubber waste in concrete mixtures significantly reduced ASR-related expansion, thus improving durability. Although compressive and flexural strengths... Read more
Key finding: Replacing up to 25% of aggregates with waste marble sludge powder reduced ASR expansion from 0.28% to 0.17% at 28 days, meeting ASTM standards. The substitution also improved workability and mechanical properties due to... Read more

3. How can alkali-activated materials enable sustainable construction through waste valorization and reduced environmental impact?

This theme encompasses life cycle assessments (LCA) and case studies demonstrating the environmental benefits of AAC and related alkali-activated binder systems by substituting Portland cement with industrial by-products and agro-waste. It also focuses on the valorization of specific wastes, such as steel slag, bauxite residue, and marble sludge, as precursors or aggregates, evaluating their role in reducing CO2 emissions, conserving natural resources, and advancing circular economy principles in construction.

Key finding: Comprehensive review and new methodology based on the Feret equation illustrating that not all alkaliactivated mixes yield lower CO2 emissions compared to blended cements, depending significantly on strength and paste volume.... Read more
Key finding: Reviewed the use of agro-industrial wastes such as fly ash, metakaolin, silica fume, and palm oil fuel ash as precursors in alkali activation, highlighting that sodium-based activators outperform potassium-based ones for... Read more
Key finding: Case studies demonstrated that steel slag-based alkaliactivated pavement tiles met or exceeded 30 MPa compressive strength with optimized mixes and exhibited 25-27% lower CO2 emissions compared to conventional concrete tiles.... Read more
Key finding: Investigated alkali-activated brick waste as porous composite adsorbents, synthesizing geopolymer-zeolite composites with zeolitization confirmed by SEM/EDS, XRD, and MAS NMR analyses. These materials exhibit enhanced... Read more

All papers in Alkali Activated Concrete

The imperative to find sustainable alternatives to conventional cement, given its energy-intensive production and significant environmental impact, has driven research into alternative binder materials for civil infrastructure. This paper... more
All the opinions and statements expressed in the papers are on the responsibility of author(s) and are not to be regarded as those of the journal of Research on Engineering Structures and Materials (RESM) organization or related parties.... more
Shotcrete is a construction material that is applied by spraying under high pressure, and there are many factors that affect its properties. In this study, the effect of cement dosage and water-to-cement ratio on the compressive strength... more
Concrete is indeed one of the most consumed construction materials all over the world. In spite of that, its behavior towards absolute volume change is still faced with uncertainties in terms of chemical and physical reactions at... more
Portland cement is a popular binder but causes many adverse effects on the environment. That is due to the large consumption of raw materials and energy during production while emitting vast amounts of CO2. In recent years, Alkali... more
The problem of the composition optimization of concrete mixes seems to be quite urgent as errors at the composition design stage can lead to problems of concrete at the stage of exploitation such as delamination, cracking etc. Reasonable... more
The innovation of using pumice as a basic material for traditional Balinese ornaments is increasingly widespread, especially in public facilities and holy places. In practice, natural pumice ground is mixed with portland cement as a... more
Geopolymer Concrete (GPC) is a new class of concrete that presents a vital improvement in sustainability and the environment, particularly in recycling and alternative construction methods. Geopolymers offer a sustainable, low energy... more
Great efforts are being made to minimize the negative impact of the Portland cement industry on the environment by using industrial by-products during the manufacture of clinker or by the partial replacement of cement during the... more
The objective of this study was to investigate the effect of curing temperature on the mechanical properties of sanitary ware porcelain powder-based geopolymer paste and mortar under various curing temperatures. The setting time,... more
The escalating demand for construction materials driven by rapid population growth has heightened the reliance on cement binders, resulting in increased CO2 emissions from the cement industry. Geopolymers, considered environmentally... more
High-temperature exposures of concrete lead to serious damage in concrete structures, resulting in the significant decay of mechanical properties and spalling of concrete. Alkali-activated concretes (AAC) of blended aluminosilicate... more
This paper reports the effect of slag (SL) replacement and water-to-binder (w/b) ratio on properties of one-part geopolymer derived from high-calcium fly ash (FA) and sodium silicate powder (NP). The FA was replaced by SL at the rates of... more
This study deals with the use of ground palm oil fuel ash (GPOFA) in combination with ground granulated blast furnace slag (GGBFS) and ground calcium carbide residue (GCR) to produce the binary and ternary binders-based alkali activated... more
Brick represents one of the most used materials for the construction of buildings, but the rising demand of building materials and increased construction and demolition wastes have encouraged the development of new building materials.... more
In recent years, many research works have been done to investigate the possibility of utilizing a broad range of materials as raw materials in the production of geopolymer cements. The use of artificial pozzolans or aluminosilicate-type... more
Natural pozzolans are aluminosilicate-type materials which can be activated with solutions of NaOH and Na 2 SiO 3 . Using a pumice-type natural pozzolan and different alkali-activators based on combinations of Na 2 SiO 3 and NaOH, a... more
Abstract: In recent years, many research works have been done to investigate the possibility of utilizing a broad range of materials as raw materials in the production of geopolymer cements. The use of artificial pozzolans or... more
Research works carried out in developing other alkali activated binders such as fly ash and metakaolin show that this new binder based on kaolin is likely to have enormous potential to become an alternative binder to current concrete.... more
This paper reviews the use of recycled waste materials-such as plastic, industrial by-products, and construction debris-in infrastructure development. It evaluates their structural performance, environmental impact, and economic viability... more
Fly ash geopolymer requires rather long heat curing to obtain reasonable strength development at an early age. However, the long heat curing period limits the application of the fly ash geopolymer. High strength development and a... more
This research aimed to investigate the potential of using alkali activation technology to valorize steel slag and bauxite residue for the production of high-performance pavement blocks. By utilizing these industrial by-products, the study... more
Efflorescence, a time-dependent and water-driven phenomenon, is a major concern in alkali-activated materials (AAMs), impacting their practical use and preservation in a time-frozen state for post-characterisation. Although a method for... more
I hereby certify that this thesis is the result of my own investigations and calculations. No part of it has been submitted for any degree other than 'Doctor of Philosophy' at the Newcastle University and all references are appropriately... more
This work reports and describes a novel alkali-activated metakaolin as a potential binder material for the granulation of zeolites, which are widely used as CO 2 adsorbents. The alkali-activated binders are zeolite-like materials,... more
Alkali-activated copper tailings based-pastes (AACTP) were synthesized using 90 wt% copper tailings and 10 wt% coal fly ash as the precursors, and water glass with sodium hydroxide as the alkaline activator. The effects of the formation... more
This study investigates the hydration kinetics, phase assemblages, and pore structure refinement in blended cement systems containing silica fume (SF), fly ash (FA), and ground granulated blast furnace slag (GGBFS). These supplementary... more
Thin concrete inlays incorporating flowable fibrous concrete (FFC) mix designs as well as titanium dioxide (TiO2)containing photocatalytic cements are a promising pavement preservation solution. These multi-functional inlays offer... more
Alkali-activated composites are significant materials in reducing CO2 emis- sions and ensuring sustainability. With the increasing concerns about cli- mate change globally, the interest in alkali-activated materials has also increased.... more
This study investigated the development of artificial aggregates using copper tailings activated by sodium silicate via granulation. Five different mixes were prepared by incorporating varying amounts of ground granulated blast furnace... more
Here we present a geopolymer as a sustainable alternative for cements. The geopolymer binder is presented in a dry form (dry mixing method). The geopolymer has demonstrated to be ideal candidate to mitigate the typical carbon footprint... more
Here we present a geopolymer as a sustainable alternative for cements. The geopolymer binder is presented in a dry form (dry mixing method). The geopolymer has demonstrated to be ideal candidate to mitigate the typical carbon footprint... more
The use of clay-based waste as an aggregate for concrete production is an amply studied procedure. Nonetheless, research on the use of this recycled aggregate to prepare alkaline cement mortars and concretes has yet to be forthcoming. The... more
S t r e s z c z e n i e W referacie przedstawiono rezultaty wybranych analiz wykonanych przy użyciu sztucznych sieci neuronowych aby zbadać wpływ składu betonu na jego mrozoodporność. Najprostszym sposobem zapewnienia mrozoodporności jest... more
Alkali-activated materials (AAMs), which utilize industrial by-products, present a sustainable and highperformance alternative to Portland cement. However, ensuring their reliability depends on their long-term durability under harsh... more
The Special Issue “Innovative Solutions for Concrete Applications” presents recent developments in the field of concrete technology and its applications. The articles and state-of-the-art reviews highlight the key themes such as... more
The geopolymer introduced by Davidovits is a new binder for making concrete as an alternative to ordinary Portland cement. One of the materials used to make geopolymers is fly ash. The annual worldwide production of fly ash is estimated... more
Hybrid fiber reinforced concrete (HFRC) consisting of two or more different types of fibers has been widely investigated because of its superior mechanical properties. In the present study, the effect of the addition of steel (0.25%,... more
In this study, prediction and optimization of Na concentration, Ms modulus (total ratio of SiO₂/Na₂O in alkali activators), fly ash (FA) and granulated blast furnace slag (GGBFS) contents of geopolymer mortars produced by vapour curing in... more
Geopolymers are inorganic materials that have been studied since 1972 due to their advantages over Portland cement concrete, such as greater inertia, lower CO₂ emissions, and greater chemical and fire resistance. The use of the ultrasonic... more
3D printing with concrete is a new, innovative technology with promising benefits for the construction industry. Additive manufacturing of concrete has the potential to save costs on labor, formwork, and material and is a more sustainable... more
3D printing with concrete is a new, innovative technology with promising benefits for the construction industry. Additive manufacturing of concrete has the potential to save costs on labor, formwork, and material and is a more sustainable... more
Due to the construction industry's dependency on Portland cement, approximately 5-8% of global CO₂ emissions are attributed to its production, which requires an alternative sustainable solution. Recently, alkali-activated materials... more
Geopolymers are the eco-friendly binders derived from activation of alumina silicates such as fly ash and metakaolin with alkaline activators. Ground perlite, a volcanic alumina silicate, has a potential to be a precursor material for... more
Numerous research efforts on metakaolin as a supplementary cementitious material (SCM) have been undertaken in the past 20 years. This material, while relatively expensive mainly due to low production volumes worldwide, nevertheless has a... more
In recent years, the geopolymer will considerably replace the role of cement in the construction field. Generally, geopolymers have advantageous characteristics such as minimal shrinkage, minimal creep, and high compressive strength,... more
The imperative to find sustainable alternatives to conventional cement, given its energy-intensive production and significant environmental impact, has driven research into alternative binder materials for civil infrastructure. This paper... more
Geopolymer binders are pulling in the consideration of scientists as replacement to solidify binder in traditional concrete. In assembling 1 ton of concrete, 1 ton of CO2 is discharged into the climate. In this manner, substitution of... more
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