TW200535674A - Product manufacturing status inquiry data input device, product manufacturing status inquiry data output method and product manufacturing status inquiry usage interface - Google Patents

Abstract

The invention provides a product manufacturing status inquiry data input device, product manufacturing status inquiry data output method and product manufacturing status inquiry usage interface, which include input and collection of the manufacturing status data in the process of manufacturing products; convert the input data into graph data capable of being easily identified; and further provide an in-depth usage inquiry interface in the graph, so that a user who wants to inquiry the product manufacturing status can obtain the desired data rapidly and conveniently, thereby enabling the manager to perform the best management.

Description

200535674 V. Description of the invention (1) [Technical Field of the Invention] An input device for querying production status, an output method for querying production status, and an interface for querying production status. A computer is required for product production, assembly, and inspection. Input, use the information obtained to link them and process them centrally, and then concentrate them on the central server. Then use the graphics generator created by the server to graph them, and then use the generated graphics and available interfaces to query related information. It allows users to get the desired display production status as quickly as possible. [Previous technology] In human modern life, the display (product) occupies a very important A role. Whether it is food, clothing, housing, transportation, entertainment, work, the display has become one of the indispensable tools. Since there are so many Demand, so the mass production of displays (products) is more important. Since Henry Ford invented the production line operation, various industries have used the production line operation method to subdivide a product composition into many blocks, and even divide each block into small parts, and then use machinery and manpower to combine their parts into blocks, and Products are assembled according to the block order, and finally the products can be delivered to customers through inspection by various quality inspection units. However, many problems still occur, such as the negligence or negligence of a processor or the error of a processing machine. , Or the parts to be assembled are defective, so the inspection occurs after the reassembly is completed | Defects, at this time, disassembly, analysis, repair, assembly, re-testing, etc. must be performed. The manufacturing cost is higher than originally set. From the perspective of the display manufacturing industry, Has its complicated circuit parts (such as connection device, signal conversion device, central processing unit, display control device, power supply device), and precise electrochemical part

Page 5 200535674 V. Description of the invention (2) (such as cathode ray tube (CRT), liquid crystal panel (LCD), plasma panel (PDP)), and for the above device must be included in the casing and support structure after the precise structure Parts and installation, so there is no strict step-by-step quality control in production, and the display production industry has almost no economic value. And because the monitor is partially connected to the computer during use, the computer can be designed to view the circuit parts of the monitor (such as connection devices, signal conversion devices, central processing units, display control devices, power supply devices) and are designed It is used to inspect the precise electrochemical part of the display (such as cathode ray tube (CRT), liquid crystal panel (LCD), plasma panel (PD 0 P)). test. Of course, there will be results and numerical values after the test, but because of the variety of test items, the results and numbers obtained are quite complicated, and when the results are submitted to the quality control staff for analysis, it must be very useful. Experienced management staff tabulates the results and figures. It is very difficult to accurately analyze and control the quality through the established forms. The next thing is that in addition to the cadres on the production line, the employees of the quality control room, the factory manager, the producer's business staff, the business department manager, the company's person in charge, the company's supervisor, and even the customer who commissioned the production of the display, all hope to be able to f Get the current production progress information quickly to cope with the rapidly changing market, but when the output is asked, the factory manager will answer it, and when the quality question is asked, the quality control staff will answer it. When asked a certain question about a product, the production of the line may be needed Only cadres can answer, so the meaning of management has been completely lost, and quality control

Page 6 200535674 V. Description of the invention (3) It is more difficult, the production cost is increased, and the competitiveness is therefore lowered. [Content] ° Next, with the illustration and ^ number, simultaneously-a better practical step description, and can be expected. # = Members have a deeper understanding of the present invention. = The following is only used to explain the preferred embodiment of the present invention. To solve the limitations of the present invention in any form, it is annoying. Modifications or changes belong to Tai Xming's creative spirit master I Qudi Wen ^ ί White belongs to the protection scope of the present invention. Ming refers to the first picture, S — display to be processed (can be a cathode ray tube display (CRT, stand. Port (1)] D), plasma display (PDp) stem deer --- LCD display (LC to be processed display transport , And can be ^ = media), through a load-bearing pulley conveyor, turning pulley to send care, Fen W line (2) (can be used for table 丨 Taiwan 'self-flow chain conveyor, from f: roller conveyor to the platform, turn f Constituted by roller conveyor, etc.), > Preheating production line and transfer machine, suspension bracket [Product (1)] Transport and processing station (3) is to carry the display [Product (1)] wheel Object = next to the line, which can carry the display part to be processed,-has an identification system !; Park,? Can enable the processor to complete the processing (3) 'Collect the communication interface \' Collect 4 (4), set at the number processing station (1)] 'Can be artificial or process) one, then, the display to be processed [product (42) output, (as shown in Figure II), the calculated value can be communicated via the network (4) (although it has an identification system) Data collection end product ((1)) The connector (1) is connected to a display to be processed [Product (1)] Connect the power supply (1) and connect [Display product to be processed is not significant work product [(1)] When, in this case a computer that can be added to the current situation, when a recognition system having

Page 7 200535674 V. Description of the invention (4) Data collection terminal (4) When data is collected, a data collection server (5) collects the production line (2) each with an identification system data collection terminal (4) via the network (4 2) The transmitted message provides real-time online information for the manager of the production line (2). A central server (6) collects data from the data collection server (5) obtained from the network (4 2) and sends it to the central server. (6). A query terminal (7) is connected to the central server (6) via the network (4 2), and receives the data after calculation and storage. The data transmission can be performed by encryption and decryption. (Figure 3) When the data from the data collection server (5) is transmitted from the network (4 2) to the central server (6), the central server is connected to a storage device (6 1). 7) When looking for the production status of the display [product (1)] via the network (42), the central processing chip (6 3) of the central server (6) stores its storage device (6 1) and collects it in the data collection The numerical operation transmitted by the server (5) is then passed to the query terminal (7) through the network (4 2) for the graphics generated after the operation. (As shown in figure 3) The inquiry terminal (7) is a personal computer with a communication interface, which has a central processing unit (71) and a storage device (72). It can be composed of a hard disk. The storage device contains a program The pattern generator (73) composed of language, its software syntax is composed of ASP, JAVE, · NET respectively. When the query terminal (7) wants to search the display [product (1)] production status via the network (42) At the time, the central processing chip (6 3) of the central server (6) collects it from the numerical calculations sent by the data collection server (5) and passes it to the query end via the network (42)

Page 8 200535674 V. Description of the invention (5) (7), and then the figure (8) generated after the operation, the figure (8) contains a user interface to enable the user to make a display [product (1)] production status query , Its use interface includes: (such as the fourth picture) a time input (8 1 1), to provide query the production status of the production time, can output the number of production conditions at the input time map (813) (such as the sixth picture), The time input has the start date, start time, date, date, and time. Under the condition of multi-day query, the program will automatically enlarge the details of the work order and output the seat. The bar graph on the X and Y axis indicates the quantity and model. It is located below the bar graph on the X and Y axis and has a numerical table example (Table F). There is a work order number, model, target, work order input, and interval_ Display stops every time you enter, pass, re-pass, overhaul, re-overhaul, pass ratio, production ratio, etc. (Table G) Click the stop button on the worksheet to search the production process, and start time and Enter the time range you want to query in the Deadline field A particular time output machine. (Table Η) When you click the maintenance stop, enter the time range you want to query in the start time and cut-off fields on the plane, and you can query the adverse phenomenon and maintenance results that occurred at a specific time. Contains numeric fields such as serial number, model, bad code, bad description, bad time, tester, bad address, bad cause, liability analysis, maintenance time, and maintenance personnel. There is a bar chart of Muliang analysis under the digital block. And responsibility analysis of the girl + shape chart for quick analysis; one station, select the input (8 1 2), 'provide to query the production status of the station, you can output the number of input station production status map, (Figure 5) When the station type selection input (8 12) can be selected as a 1 1, you can use the whole plant's perspective to look at the selected date.

Page 9 200535674 V. Description of the invention (6) The number of models and the details of the work order, and the output is located on the X and γ axis bar charts indicating the number and model. It is located below the histogram of the X and Y axes and has a cumulative work order commissioning list (Table A) and a list of output models (Table B). The cumulative work order commissioning list items include days, time, line type, work order number, Enter the personnel number, display model, output, total amount, target, and the output model list includes product model, output, and number of unmaintained machines. (Figure 6) A production quantity map (8 1 3), which provides click-through inputs to output detailed production data, including production work orders (Table C), machine details (Table D), and hourly output (Table E) analysis. To sum up, the present invention has at least the three advantages described above: 1. Real-time control of the production line: the processing station computer is connected to the display to be processed, and the network reports the real-time status to the production line server, so that the production line The management staff can non-mobile, real-time management of each monitor to be processed, greatly increasing the requirements of production line management accuracy and quality improvement. 2. Graphical management interface: Generally, high-level managers and commissioned manufacturers have a large number of transactions to be processed, and the production progress query is a part that must be controlled. If you look at the production progress query in the busy daily business, The event report only increases working time and cannot be completely absorbed, so it consumes working resources. However, by using the method for inputting display production status query data of the present invention, the current production status can be displayed graphically, and the right brain, which is rarely used during work, can be generated. (The right brain processes the received information as images and can be processed in an instant, so it can process a large amount of information together.) Quickly make the queryer understand the query data, instead of just the traditional forms and numbers. ,

Page 10 200535674 V. Description of the invention (7) It takes a long time to read and is not easy to use, so as to increase the efficiency of work. 03, real-time management and control, because a display production status query use interface of the present invention includes a Time input, one-stop selection input, one production quantity map, and display production because of its complicated circuit parts (such as connection devices, signal conversion devices, central processing units, display control devices, power supply devices), there are precise Electrochemical parts (such as cathode ray tube (CRT), liquid crystal panel (LCD), plasma panel (PD P)), as well as the precise parts and installation of the housing and supporting structure must be included after the above device is constructed, so the real-time Knowing the Λ problems that occur in the manufacturing process and solving them immediately can maximize the benefits of management. The production management of the present invention can instantly know any information of each workstation. If there is any problem, it will be immediately known, immediately resolved, and resolved. The process from the workstation to the production line monitor, to the factory head, the factory manager, to the company manager is a long process, or work Company managers to be informed when the issue is not easy to deal with when things go wrong, but this method by corporate managers as operator of the workstation class at the same time get the same information, and then an immediate response, the manufacturers themselves can be obtained by this method best interests. Based on the above, the industrial use value of the invention symbol and patent application requirements, undisclosed novelty, and high progress, and in line with the high degree of creation of Natural Law 4, therefore, the invention patent application is submitted in accordance with the law. 200535674 Schematic description [Illustration of drawing number] The first picture is the first half of the flow chart of the system. The second figure is the system flow chart of this creation. The third picture is the second half flowchart of this creative system. Figure 311 is the second half flowchart of another system of this creation. The fourth picture, the production system query screen picture of this creation (1) the fifth picture, the production system query day map of the production system (two) the sixth picture, the production system query screen picture (three) of the creation, the seventh picture, Query screen of the production system of this creation (4) Table A, query result of the production system of this creation (1) Table B, query result of the production system of this creation (2) Table C, query result of the production system of this creation (3) Table D, the query results of the production system (four) Table E, the query results of the production system (five) Table F, query results of the production system (six) Table G 'query results of the production system ( 7) Table Η, query result of the production system of this creation (8) [Illustration] [Product (1)] Display to be processed (1 1) Connector (2) Production line (3) Number of processing stations (4) with identification System data collection terminal (4 1) communication interface (4 2) network (5) data collection server

Page 12 200535674 Brief description of the diagram (6) Central server (6 2) Pattern generator (7) Query terminal (7 2) Storage device (8 1 1) Time input (813) Production status quantity map (6 1 ) Storage device (6 3) central processing crystal (7 1) central processing unit (7 3) graphics generator (8 1 2) station selection chip input

Claims (1)

200535674 VI. Scope of patent application 1. A data input device for querying the production status of products. The data input system includes: a product to be processed, a carrier for the product to be processed, and a production line; a number of processing stations, where Next to the production line of processed product transportation, it can stop the transportation of the product to be processed, and allow the processor to complete the part to be processed; a data collection end with an identification system is set at the processing station, and the signal connection device can be connected to the waiting Processed products can be executed manually or by programs, and the measured values are transmitted through the communication interface. _ A data collection server, which is set up on a production line with a processing station, collects information on the processing stations of the line through the communication interface, and provides production line management personnel. Relevant information, the value of which can be output through the network; a central server that collects the information transmitted by each data collection server through the network and performs calculations and storage; a query terminal that connects to the central server through communication and receives its Data after calculation and storage. 2. As the first item in the scope of patent application, a product production status inquiry data input system, one of which is a product to be processed may be a cathode ray tube display (C RT), a liquid crystal display (LCD), a plasma display (PDP), and other display media. . 3. As the first item in the scope of patent application, a product production status query information input system, one of which can transport the products to be processed can be a table belt conveyor, a turning belt conveyor, a roller conveyor, a turning roller conveyor, Page 14 200535674 6. Scope of patent application Self-flowing chain conveyor, self-flowing preheating production line, transfer machine, suspension conveyor, etc. 4. As the first item in the scope of patent application, a product production status query data input system, the central server and a query terminal can transfer data using encryption and decryption methods. 5. An output method for querying the production status of products, which can graphically obtain the obtained data so that the queryer can quickly identify and obtain the data to be queried, and use its central server to collect the data of each production server through the network. After the computer information, through the central processing chip calculation in the central server to obtain a product production status query data output method, the method includes 1 φ. The central server has a storage device and computing power. When searching for the production status of the product, the central server will send it back to the query end based on the results of the stored data calculation. After receiving the data, the program on the query end will be converted into a graphic presentation query end. 6. For example, the fifth application of the patent application scope is a method for outputting data for querying the production status of a product. The query end is a personal computer with a communication interface, which includes a storage device. The storage device can be a hard disk, and its pattern generator can be used. The software stored in the hard disk enables the program on the query side to be converted into a graphic presentation query side after receiving the data. 7. For the method of querying the production status of a product such as the fifth item in the scope of patent application, the method of outputting data, its pattern generator is software that can be stored in a hard disk, and its software syntax is composed of A SP, JAV, and N E T respectively. 8. For the output method of querying the production status of a product, such as the fifth item in the scope of patent application, the query end is a personal computer with a communication interface, including Page 15 200535674_ VI. The scope of the patent application has a pre-recorded program chip, and its pattern generator is software that can be stored in the pre-recorded program chip. 'The program at the query end is converted into a graphical presentation after receiving lean materials. Query side. 9. An interface for querying the production status of a product. When the inquiring end finds the production status of the product via the communication interface, the central processing unit of the central server will collect the pattern generator in its storage device and collect it from the computer station located at the processing station. The numerical calculations are transmitted, and the graphics generated after the calculations are passed to the query terminal through the communication interface. The graphics include the use interface to allow users to query the production status of the product. The use interface includes: a time input to provide the query of the production The production status of time can output the number of production status charts at the input time; one station can select the input to provide the query of the production status of the station, and can output the production status number map of the input station; one of the production status quantitative maps can provide click input , Can output detailed production data, including machine details and analysis of each man-hour, efficiency, and attached standard man-hour and inter-time man-hour calculation can obtain efficiency analysis. 10. If the ninth item of the scope of patent application, a product production status query user interface, the station type selection input can be selected as a 1 1, you can use the point of view of the whole plant to view the number of models and the number of models put into production by the whole plant on the selected date. Work order details 0 1 1, such as the ninth item of the scope of patent application, a product production status query user interface, the station type selection input can be selected as a 1 1, you can use the whole plant's perspective to view the selected date put into production The number of models and work order details, and the output is located on the X and Y axes. The bar graph shows the number and model. Page 16 200535674 VI. The scope of patent application X, under the γ-axis bar graph, there is a cumulative work order commissioning list and a list of output models. The cumulative work order commissioning list items have days, time, line type, work order number, input Personnel number, product model, output, total amount, target, output model list has product model, output, and number of unmaintained machines. 12. For the ninth type of product application query interface of the patent application scope, the time input includes the start date, start time, deadline date, and deadline time. Under the conditions of multi-day query, the program will automatically Enlargement of work order details. 1 3, such as the twelfth item of the scope of patent applications, a product production status query using the interface, the time input has a start date, start time, deadline date, deadline time, under the conditions of multiple queries, the program will automatically Enlarge the details of the work order, and output the bar chart on the X and Y axis to indicate the quantity and model. The bar chart is located below the bar chart on the X and Y axis and has a numeric table example. There is a work order number, machine Type, target, work order input, interval input, pass, re-pass, overhaul, re-overhaul, pass ratio, production ratio, etc. display stop. 14. If the product application status query interface is used in the thirteenth item of the scope of patent application, the time input includes the start date, start time, deadline, and deadline. Under the conditions of multi-day query, the program will automatically The work order details column is enlarged, and the output is located on the X, Y axis bar chart indicating the quantity and model. It is located below the X, Y axis bar chart and has a numeric table example. There is a work order number, model, and target. , Work order input, interval input, pass, re-pass, overhaul, re-overhaul, pass ratio, production ratio and other display fields. Click on the pass field on the work order to search the production history and start time on the drawing surface And cut-off time field, enter the time range you want to query, you can query Page 17 200535674 6. Scope of patent application Machines produced at a specific time. 15. As in the thirteenth item of the scope of patent application, a product production status query user interface, the time input of which has a start date, start time, end date, end time, under the conditions of multi-day inquiry, the program The work order details will be automatically enlarged, and the output is located on the X, Y axis bar graph indicating the number and model. It is located below the X, Y axis bar graph and has a numeric table example. The table example contains the serial number, Models, shipping serial numbers, pit stop time, operating personnel, current station type, bad station type, bad appearance, bad location, bad cause, liability analysis, etc. 16. For example, in the fifteenth item of the scope of patent application, a product production status query user interface, the time input of which includes a start date, a start time, a deadline date, and a stop time. Under the conditions of multi-day query, the program will Automatically zoom in the work order detail column, and output the bar chart on the X and Y axis to indicate the quantity and model. The bar chart is located below the X and Y bar and there is a number table example. There is a work order number and model. , Target, work order input, interval input 'pass, re-pass, overhaul, re-overhaul, pass ratio, production ratio and other display fields. When you click the maintenance stop, the start time and cut-off time fields on the drawing surface Enter the time range you want to query, and you can query the bad phenomenon and maintenance results at a specific time. 17. As in the sixteenth item of the scope of patent application, a product production status query user interface, whose time input has a start date, start time, deadline date, and deadline time. Under the conditions of multi-day query, the program will automatically Enlarge the detail column of the work order, and output the bar graphs on the X and Y axes to indicate the quantity and model. The bar graphs are located below the X and Y axis bar graphs and have numerical examples. Page t8 200535674 6. The scope of the patent application: a work order number, pass, when clicked into the field of the desired bad code, good reason and good word, it will quickly 1 use the production of 1 refer to the number of workers who use the production number of Ming, There are other line charts on the side, and the analysis and maintenance of the image and dimension of inspection and maintenance, defects, and responsibilities are analyzed. 8. Face-to-face, equivalent changes 9, such as interface, output changes and models of single-listed models, a production In addition, it can be used for phenotype, target, re-examination, and pass-through. It can be used to draw the time range and repair results, its description, failure analysis, and maintenance failure analysis. Patent application query Inquiry date Trend graph. The patented trend chart of the patent application query, located at X, has a total number of days output, a list of total models, a daily number of production and display, interval input, pass, re-production ratio, etc. display stop, time and The cut-off time field includes a number field that includes a serial number, a model, a non-tested person, a bad address, and a non-repaired person, and a circle chart of digital responsibility analysis. You can query the maintenance result time, measurement time, dimensional bar graph, and the ninth item of a product production status query for more than one day. The program will automatically bring out the eighteenth period more than one, which includes the Y axis. Straight, date, volume, and target include the machine quantity analysis period. When the day is checked, the program will automatically bring up the table below the straight bar chart of X and Y axis, and there are numerical examples such as line type, work order number, and input person. Number, which is a circle on the X and Y axes Circle Page 19