CN103981512A - Dual-channel nozzle structure capable of controlling reactant uniform distribution - Google Patents
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Abstract
本发明公开了一种可控反应物均匀分布的双通道喷口结构,包括第一通道、第二通道。所述第一通道为等直径或变直径圆柱形通道,所通反应物气体为GaCl;所述第二通道位于第一通道中心位置,所通气体可以是N2也可以是GaCl与N2的混合气体;所述第二通道可以为一段圆柱形通道,也可由两段组成,上段为圆柱形,下段为圆台形或倒圆台形,两段相连处直径相等。本发明一种可控反应物均匀分布的双通道喷口结构,通过最佳化两通道中气体流量大小,来改善反应物GaCl在衬底上方附近径向分布的均匀性,以满足较大面积衬底上GaN晶体材料均匀生长之需求。
The invention discloses a double-channel spout structure with controllable reactants uniformly distributed, including a first channel and a second channel. The first channel is a cylindrical channel with equal diameter or variable diameter, and the reactant gas passed through is GaCl; the second channel is located at the center of the first channel, and the gas passed through can be N2 or a mixture of GaCl and N2 Mixed gas; the second passage can be a section of cylindrical passage, or it can be composed of two sections, the upper section is cylindrical, the lower section is truncated circular or inverted truncated circular, and the diameter of the connection between the two sections is equal. The present invention provides a dual-channel nozzle structure with controllable reactant uniform distribution. By optimizing the gas flow in the two channels, the uniformity of the radial distribution of the reactant GaCl near the upper substrate is improved to meet the requirements of large-area substrates. The requirement for uniform growth of GaN crystal material on the bottom.
Description
技术领域 technical field
本发明涉及半导体材料生长设备技术领域,具体为一种氢化物气相外延(HVPE)生长Ⅲ-Ⅴ族半导体材料(薄膜或厚膜)用的可控反应物均匀分布的双通道喷口结构。 The invention relates to the technical field of semiconductor material growth equipment, in particular to a dual-channel spout structure for uniform distribution of controllable reactants used in hydride vapor phase epitaxy (HVPE) growth of III-V semiconductor materials (thin film or thick film). the
背景技术 Background technique
随着Ⅲ-Ⅴ族膜材料在制造与开发各种半导体器件中的地位日益显著,其在新型半导体材料行业中也备受关注。然而,半导体薄膜或厚膜的制备广泛采用气相外延(VPE)技术,其中的氢化物气相外延(HVPE)技术,因生长速度快、生产成本低等特点,常被用于III族氮化物半导体材料生长,尤其是氮化镓(GaN)厚膜的生长。 With the increasingly prominent status of III-V film materials in the manufacture and development of various semiconductor devices, it has also attracted much attention in the new semiconductor material industry. However, Vapor Phase Epitaxy (VPE) technology is widely used in the preparation of semiconductor thin or thick films. Among them, Hydride Vapor Phase Epitaxy (HVPE) technology is often used in Group III nitride semiconductor materials due to its fast growth rate and low production cost. growth, especially gallium nitride (GaN) thick film growth. the
在传统的HVPE生长系统中,使用加热的液态金属镓(Ga)与氯化氢(HCl)气体在高温下反应生成金属氯化物作为三族气体,再由该金属氯化物气体和非金属材料的氢化物气体(如NH3)反应生成半导体材料晶体(如GaN),通常情况下,所述反应气体中NH3始终保持充足量,即反应腔体中NH3分布均匀,生成产物的厚度均匀性及质量主要取决于金属氯化物的分布。而目前的垂直结构HVPE设备通常采用同心圆环结构喷头,即金属氯化物生成后从位于中心位置的圆柱喷口喷出,其缺陷在于所述喷口位于整个喷头的中心位置,容易造成金属氯化物在待生长衬底的上方呈中心浓度高边缘浓度低的分布,即金属氯化物的分布均匀性不可控。并且随着市场需求的增多,HVPE系统必定需要提高产量,随着衬底数量及其面积的进一步增大,传统的喷口结构更加难以保证反应物均匀性,导致GaN生长厚度不均匀。例如,在传统同心圆环结构喷头下,由于金属氯化物的分布中心浓度高边缘浓度低,致使GaN生长厚度沿衬底径向向外呈递减趋势,即衬底中心生长得厚,边缘生长得薄。 In the traditional HVPE growth system, the heated liquid metal gallium (Ga) reacts with hydrogen chloride (HCl) gas at high temperature to generate metal chloride as a group III gas, and then the metal chloride gas and the hydride of non-metallic materials Gas (such as NH 3 ) reacts to form semiconductor material crystals (such as GaN). Usually, the NH 3 in the reaction gas always maintains a sufficient amount, that is, the distribution of NH 3 in the reaction chamber is uniform, and the thickness uniformity and quality of the generated product Mainly depends on the distribution of metal chlorides. However, the current vertical structure HVPE equipment usually adopts a concentric ring structure nozzle, that is, after the metal chloride is generated, it is sprayed from a cylindrical nozzle located in the center. The upper part of the substrate to be grown is distributed with a high center concentration and a low edge concentration, that is, the distribution uniformity of the metal chloride is uncontrollable. And as the market demand increases, the HVPE system must increase the output. With the further increase of the number of substrates and their area, the traditional nozzle structure is more difficult to ensure the uniformity of reactants, resulting in uneven thickness of GaN growth. For example, under the traditional concentric ring structure nozzle, due to the distribution of metal chlorides, the center concentration is high and the edge concentration is low, resulting in the GaN growth thickness showing a decreasing trend along the radial direction of the substrate, that is, the center of the substrate grows thicker, and the edge grows thicker. Thin.
发明专利CN201310542018X,公开了一种前驱物流场控制棒,通过在前驱物GaCl通道中心添加一个具有不同控制端的控制棒,对前驱物GaCl流场进行干预,期望改善衬底上方前驱物的均匀性,但实验研究发现:通过引入控制棒后,GaCl前驱物均匀性有一定程度的改善,但是在喷头壁面发生了副反应沉积物,影响着 晶体生长质量。因此,对于满足较大有效衬底面积区域上GaN晶片高质量的生长,仍难以克服前驱物(如GaCl)在衬底上方分布不均匀的难题(此专利CN201310542018X中前驱物即为反应物)。 The invention patent CN201310542018X discloses a precursor flow field control rod. By adding a control rod with different control ends in the center of the precursor GaCl channel, the GaCl flow field of the precursor is intervened, and it is expected to improve the uniformity of the precursor above the substrate. However, the experimental research found that the uniformity of the GaCl precursor was improved to a certain extent after the introduction of the control rod, but side reaction deposits occurred on the wall of the nozzle, which affected the quality of crystal growth. Therefore, it is still difficult to overcome the problem of uneven distribution of precursors (such as GaCl) over the substrate for high-quality growth of GaN wafers on a large effective substrate area (the precursors in this patent CN201310542018X are reactants). the
为了改善反应物在衬底上方径向分布的均匀性,有必要改进喷头尤其是金属氯化物的出气喷口结构。 In order to improve the uniformity of the radial distribution of reactants above the substrate, it is necessary to improve the structure of the nozzle, especially the gas outlet nozzle of the metal chloride. the
发明内容 Contents of the invention
针对现有技术的不足,本发明的主要目的是:提供一种双通道喷口结构,主要用来控制反应物气体流动趋势及分布,所述双通道喷口结构可使反应物(GaCl)流场在衬底上方附近的径向分布更加均匀,有利于衬底上氮化镓生长厚度均匀。 In view of the deficiencies in the prior art, the main purpose of the present invention is to provide a dual-channel nozzle structure, which is mainly used to control the flow trend and distribution of the reactant gas. The dual-channel nozzle structure can make the reactant (GaCl) flow field in the The radial distribution near the upper part of the substrate is more uniform, which is conducive to uniform growth of gallium nitride on the substrate. the
为达到上述目的,可通过以下技术方案来实现:目前HVPE生长系统中常采用圆柱对称的悬挂立式或倒立式反应器,GaCl通道位于喷头的中心位置,呈圆柱形。本发明在传统圆柱形GaCl通道的基础上再设置另外气体控制通道,避免反应物GaCl在传统圆柱形单通道下呈单波峰分布的特性,改善GaCl在衬底上方径向分布的均匀性。 In order to achieve the above objectives, the following technical solutions can be used to achieve: At present, cylindrically symmetrical suspended vertical or inverted reactors are often used in HVPE growth systems, and the GaCl channel is located in the center of the nozzle and is cylindrical. The present invention sets another gas control channel on the basis of the traditional cylindrical GaCl channel, avoids the single peak distribution characteristic of the reactant GaCl in the traditional cylindrical single channel, and improves the radial distribution uniformity of GaCl above the substrate. the
具体地说,本发明一种可控反应物均匀分布的双通道喷口结构,其特征在于,包含第一通道、第二通道;所述两通道同轴心,第二通道位于第一通道的中心;所述第一通道通入气体为气相沉积反应反应物气体,如GaCl;所述第二通道通入气体可以是N2也可以是GaCl与N2的混合气体;所述各气体的流量比例可以任意调节;所述反应气体喷出该喷口后可以与其他反应气体(如NH3)相结合生成产物。 Specifically, the present invention provides a dual-channel nozzle structure with uniform distribution of controllable reactants, which is characterized in that it includes a first channel and a second channel; the two channels are concentric, and the second channel is located at the center of the first channel ; The first channel feeds gas for vapor deposition reaction reactant gas, such as GaCl; the second channel feeds gas can be N 2 can also be GaCl and N 2 mixed gas; the flow ratio of each gas It can be adjusted arbitrarily; the reaction gas can be combined with other reaction gases (such as NH 3 ) to generate products after being ejected from the nozzle.
所述第一通道,其特征在于,其为等直径或变直径圆柱形通道。优选的,其外套筒可由两段组成,上段为圆筒状,下段为裙体扩展段,下段顶端与上段底端相连处直径相等;优选的,所述第一通道,其外套筒还可由四段构成,从上至下依次为第一圆筒、过渡段、第二圆筒、裙体扩展段,各段横截面逐段扩大,段与段相连处直径相等。所述第二通道,其特征在于,该通道位于第一通道的中心位置,呈圆柱形,其外套筒圆管长度比第一通道长度稍短;第二通道还可由两段组成,上段为圆柱形,下段为圆台形或倒圆台形,两段相连处直径相等。 The first channel is characterized in that it is a cylindrical channel with equal diameter or variable diameter. Preferably, the outer sleeve can be composed of two sections, the upper section is cylindrical, the lower section is the skirt extension section, and the diameter of the connection between the top of the lower section and the bottom end of the upper section is equal; preferably, the outer sleeve of the first channel is also It can be composed of four sections, which are the first cylinder, the transition section, the second cylinder, and the skirt extension section from top to bottom. The second channel is characterized in that the channel is located at the center of the first channel and is cylindrical, and the length of the outer sleeve tube is slightly shorter than the length of the first channel; the second channel can also be composed of two sections, the upper section is Cylindrical, the lower section is frustum-shaped or rounded-shaped, and the diameters of the joints of the two sections are equal. the
以上所述两种第一通道结构与三种第二通道结构,依据材料生长工艺及具体需要,可以交叉搭配实用。 The two first channel structures and the three second channel structures mentioned above can be cross-matched and practical according to the material growth process and specific needs. the
本发明提出的一种可控反应物均匀分布的双通道喷口结构,能改善反应物(如GaCl)在衬底上方附近径向分布的均匀性,可满足较大面积上GaN晶体材料的均匀生长之需求。 The present invention proposes a dual-channel nozzle structure with a controllable uniform distribution of reactants, which can improve the uniformity of radial distribution of reactants (such as GaCl) near the upper substrate, and can satisfy the uniform growth of GaN crystal materials on a larger area needs. the
下面结合附图和实施例对本发明做进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments. the
附图说明 Description of drawings
图1为本发明实施例一的双通道喷口结构的剖面图。 FIG. 1 is a cross-sectional view of a dual-channel nozzle structure according to Embodiment 1 of the present invention. the
图2为本发明实施例二的双通道喷口结构的剖面图。 Fig. 2 is a cross-sectional view of a double-channel nozzle structure according to Embodiment 2 of the present invention. the
图3为本发明实施例三的双通道喷口结构的剖面图。 Fig. 3 is a cross-sectional view of a double-channel nozzle structure according to Embodiment 3 of the present invention. the
图4为本发明实施例四的双通道喷口结构的剖面图。 Fig. 4 is a cross-sectional view of a double-channel nozzle structure according to Embodiment 4 of the present invention. the
具体实施方式 Detailed ways
为了使本发明的目的、技术方案和优点更加清楚明了,现举4个实施例,对本发明作进一步说明。 In order to make the purpose, technical solution and advantages of the present invention more clear, four examples are given to further illustrate the present invention. the
实施例一 Embodiment one
如图1所示,本发明一种可控反应物均匀分布的双通道喷口结构,主要由等直径圆筒102和变截面外套筒105两部分组成;外套筒105和圆筒102为同轴心;所述变截面外套筒105包括上段圆筒与下段裙体扩展段,该裙体扩展段横截面由上往下逐渐扩大;该圆筒102外壁与变截面外套筒105内壁形成第一通道104,第一通道104中所通入反应物气体106为GaCl,所述圆筒102中空部分为第二通道101,第二通道101中所通入气体103为GaCl和N2的混合气体,调节GaCl和N2的流量比例,以及第二通道101、第一通道104中气体流量大小,优化反应物GaCl气体在待生长衬底上方附近的径向分布的均匀性。 As shown in Figure 1, a dual-channel nozzle structure with controllable reactants evenly distributed in the present invention is mainly composed of an equal-diameter cylinder 102 and a variable-section outer sleeve 105; the outer sleeve 105 and the cylinder 102 are the same Axis; the outer sleeve 105 with variable cross-section includes an upper cylinder and a lower skirt extension section, and the cross-section of the skirt extension section gradually expands from top to bottom; the outer wall of the cylinder 102 is formed with the inner wall of the outer sleeve 105 with variable cross-section The first channel 104, the reactant gas 106 passed into the first channel 104 is GaCl, the hollow part of the cylinder 102 is the second channel 101, the gas 103 passed into the second channel 101 is a mixture of GaCl and N 2 Gas, adjust the flow rate ratio of GaCl and N2 , and the gas flow rate in the second channel 101 and the first channel 104, optimize the uniformity of the radial distribution of the reactant GaCl gas near the top of the substrate to be grown.
实施例二 Example two
如图2所示的双通道喷口结构,包括第一通道104与第二通道101;所述第一通道104的外套筒105由四段组成,从上往下依次为,第一圆筒、过渡段、第二圆筒、裙体扩展段,各段横截面圆直径自上往下逐段增大,段与段相接处直径相等,通道104所通入气体106为GaCl;所述第二通道101位于喷口结构中心位置,第二通道101所通入气体103为N2;第一通道104与第二通道101之间为等直径中空圆筒102,其长度略短于外套筒105的长度。调节两通道气体流量大小,可使反应物GaCl气体在待生长衬底上方附近径向分布更均匀,明显改善 GaN晶体生长厚度的径向均匀性。 The double-channel spout structure as shown in Figure 2 includes a first channel 104 and a second channel 101; the outer sleeve 105 of the first channel 104 is composed of four sections, which are sequentially from top to bottom, the first cylinder, For the transition section, the second cylinder, and the skirt extension section, the diameters of the cross-sectional circles of each section increase step by step from top to bottom, and the diameters of the joints between sections are equal, and the gas 106 introduced into the channel 104 is GaCl; the first The second channel 101 is located at the center of the nozzle structure, and the gas 103 fed into the second channel 101 is N 2 ; between the first channel 104 and the second channel 101 is a hollow cylinder 102 of equal diameter, whose length is slightly shorter than that of the outer sleeve 105 length. Adjusting the gas flow rate of the two channels can make the radial distribution of the reactant GaCl gas near the substrate to be grown more uniform, and significantly improve the radial uniformity of the GaN crystal growth thickness.
实施例三 Embodiment three
如图3所示的双通道喷口结构,是在实施例二的基础上,对第一通道104与第二通道101中间的中空圆筒102进行改进的,这里中空圆筒102由两段组成,其上段为等直径中空圆筒,其下段为裙体扩展段是中空圆台筒,两段相接处直径相等;所述中空圆台筒其横截面自上往下逐渐扩大,其扩展角度与通道104扩展段的扩展角度一致;所述中空圆筒102长度略短于通道104外套筒105长度。这种结构通过调节两通道气体流量大小,进一步改善反应物GaCl气体在待生长衬底上方附近的径向分布的均匀性,可消除传统喷头系统产出晶体的生长厚度中间厚、边缘薄的问题。 The double-channel spout structure shown in Figure 3 is based on the second embodiment, and the hollow cylinder 102 in the middle of the first channel 104 and the second channel 101 is improved. Here, the hollow cylinder 102 is composed of two sections. Its upper section is a hollow cylinder of equal diameter, and its lower section is a skirt body. The extended section is a hollow circular table tube, and the diameters of the joints of the two sections are equal; The expansion angles of the expansion sections are consistent; the length of the hollow cylinder 102 is slightly shorter than the length of the outer sleeve 105 of the channel 104 . This structure further improves the uniformity of the radial distribution of the reactant GaCl gas near the upper substrate to be grown by adjusting the gas flow of the two channels, and can eliminate the problem that the growth thickness of the crystal produced by the traditional shower head system is thick in the middle and thin at the edge . the
实施例四 Embodiment four
如图4所示的双通道喷口结构,是在实施例二的基础上,对第一通道104与第二通道101中间的中空圆筒102进行另一种改进的,这里中空圆筒102由两段组成,其上段为等直径中空圆筒,其下段为变截面中空倒圆台筒,两段相接处直径相等;所述中空倒圆台筒其横截面自上往下逐渐缩小,但其筒壁厚度不变;所述中空圆筒102长度略短于第一通道104外套筒105长度。这种结构通过优化104、101两通道气体流量大小,使反应物GaCl在待生长衬底上方附近径向分布均匀性最佳化,可消除传统喷头系统产出晶体的生长厚度中间厚、边缘薄的问题。 The double-channel spout structure shown in Figure 4 is based on the second embodiment, and another improvement is made to the hollow cylinder 102 in the middle of the first passage 104 and the second passage 101, where the hollow cylinder 102 consists of two The upper section is a hollow cylinder of equal diameter, and the lower section is a hollow inverted round table tube with variable cross-section. The diameter of the junction of the two sections is equal; The thickness remains unchanged; the length of the hollow cylinder 102 is slightly shorter than the length of the outer sleeve 105 of the first channel 104 . This structure optimizes the gas flow rate of the two channels 104 and 101 to optimize the uniformity of the radial distribution of the reactant GaCl near the top of the substrate to be grown, which can eliminate the growth thickness of the crystal produced by the traditional shower head system, which is thick in the middle and thin at the edge. The problem. the
还需要说明的是,本发明一种可控反应物均匀分布的双通道喷口结构,既可应用于立式HVPE系统,也可应用于倒立式HVPE系统。 It should also be noted that the dual-channel nozzle structure with controllable reactants uniformly distributed in the present invention can be applied to both vertical HVPE systems and inverted HVPE systems. the
以上所述实施例仅表达了本发明的部分实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。 The above-mentioned embodiments only express some implementations of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims. the
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CN105862132A (en) * | 2016-05-30 | 2016-08-17 | 东莞市中镓半导体科技有限公司 | A Method for High-Rate and Stable Growth of GaN Crystal Material in HVPE |
CN105986314A (en) * | 2015-02-05 | 2016-10-05 | 东莞市中镓半导体科技有限公司 | A reactor for vapor phase epitaxial growth of semiconductor single crystal material |
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CN111188027A (en) * | 2020-02-12 | 2020-05-22 | 南京大学 | A kind of chemical vapor deposition equipment and film forming method |
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